Level Measurement & Control


Klipfontein concentrator gets R17m refurbishment

July 2002 Level Measurement & Control

Metso Minerals has recently replaced and commissioned 20 flotation cells at Anglo Platinum's Klipfontein concentrator in the mine refurbishment programme. The order, valued in the region of R17m, was for four 30 m3 and 16 10 m3 tank cells. The units will be replacing and performing the duties of 200 1 m3 flotation cells.

Overview of the new flotation circuit at Anglo Platinum’s Klipfontein concentrator
Overview of the new flotation circuit at Anglo Platinum’s Klipfontein concentrator

The operation is equipped with froth image control systems and is the first platinum installation of this type for the company in southern Africa and one of very few in the world. The system screens the process of individual cells, continually monitoring the froth velocity and adjusting the airflow rate, for optimum mass pull.

"It is designed to assist plant personnel with achieving better recoveries and grades by making operating changes, keeping production and quality targets on line," says Mervyn Ruthnasamy, manager for Metso Minerals Cisa division, southern Africa.

"The images, processed on a computer, host a Metso Minerals Cisa's OCS optimising control system and offer continuous froth visualisation in the control room. Added benefits include a control strategy developed to act on the images received from the cameras," comments Ruthnasamy.

The froth in the flotation cells
The froth in the flotation cells

The replacement programme includes the old scavenger, cleaner and crusher classifier overflow flotation sections and was built as a turnkey operation. The design features a larger cylindrical tank that improves air dispersion and promotes surface stability. All points on the tank periphery are equidistant from the rotor discharge, improving mixing efficiency and air distribution. Enhanced flotation performance is achieved by maximum particle-bubble contact within the mechanism and flotation tank. Effective solids suspension must be present during operation and re-suspension after shutdown.

This plant is the sixth Anglo Platinum plant where Metso Minerals' Svedala RCS flotation cells have been installed. The company has installed in the region of over 400 units worldwide and 300 of these are in South Africa.

For more information contact: Metso Minerals, tel: 011 961 4000.





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Level measurement in oil storage
VEGA Controls SA Level Measurement & Control
Measuring the level of crude oil in storage is essential for safe and efficient operations. VEGA offers solutions that effectively address the challenges, ensuring precise and consistent level measurements in crude oil storage facilities. VEGA’s sensors offer reliable data on the volume, level and pressure of all types of media. Accurate level measurement is complicated by crude oil thermal expansion properties, particularly in lighter oil grades.

Read more...
Cloud-based inventory management
Endress+Hauser South Africa Level Measurement & Control
Netilion is an award-winning cloud-based IIoT ecosystem designed for industrial processes. It connects the physical and digital worlds to send valuable information from the field straight to your phone, tablet or other device.

Read more...
Smart solutions for tabletting
VEGA Controls SA Level Measurement & Control
The manufacturing of pharmaceuticals is considered to be one of the most challenging production environments. Pharmaceutical manufacturers across the globe have opted for VEGA sensors in their production facilities.

Read more...
Magnetostrictive level transmitter
WIKA Instruments Level Measurement & Control
WIKA’s new model FLM-Tx-FLEX magnetostrictive level transmitter is used for high-accuracy, continuous level detection of liquids, including those with long insertion lengths.

Read more...
Superhero vision for hazardous waste environmental control
VEGA Controls SA Level Measurement & Control
VEGA understands that in the world of hazardous waste management, ensuring both safety and efficiency is crucial. With the disposal of chemicals requiring conscientious attention to ethical and ecological standards, innovative solutions are mandatory. Among these solutions, non-contact level sensors emerge as a game changer, offering increased safety in environments laden with dangerous substances.

Read more...
Copper mining powered by VEGA
VEGA Controls SA Level Measurement & Control
VEGA sensors are an integral part of the continuous monitoring and control systems across the board in mining and beneficiation processes. The robustness, reliability and precision of VEGA instruments make them a good choice for managing liquid levels and ensuring the smooth operation of the production process.

Read more...
Cloud-based inventory management software
Endress+Hauser South Africa Level Measurement & Control
Netilion is an award-winning cloud-based IIoT ecosystem designed for industrial processes. It connects the physical and digital worlds to send valuable information from the field straight to your phone, tablet or other device.

Read more...
Level sensing, conveyor control and grid resistors
DRH Components Editor's Choice Level Measurement & Control
DRH Components is a specialist electric component and systems supplier with a focus on the control of electric motors. As part of its wide variety of products, the company markets the entire Bindicator range. Bindicator manufactures sensors for dry bulk and liquid level measurement.

Read more...
Level measurement under extreme plant processing conditions
VEGA Controls SA Level Measurement & Control
Level measurement in LNG and LPG processes is about answering the simple question: “How much product is in the tank?” However, obtaining an exact value is not easy. The products are often under pressure, cryogenic, and highly explosive. Sensors from Vega have been operating successfully in all stages of the LNG/LPG process for many years.

Read more...
Grounding of hydrostatic level sensors
WIKA Instruments Level Measurement & Control
Hydrostatic level sensors are very often installed in outdoor applications, primarily in the water and wastewater industries. A good connection to ground is essential when installing hydrostatic level sensors, since no grounding or poor grounding can result in destruction or damage to the level sensor.

Read more...