IS & Ex


Yokogawa releases enhanced version of ProSafe-RS

January 2016 IS & Ex

Yokogawa has announced the release of an enhanced version of the ProSafe-RS safety instrumented system (SIS). This new version, R4.01, features an exciting expansion of Yokogawa’s lineup of I/O devices and introduces crucial new SIS components. In addition, the FieldMate Validator software has been enhanced to work with this latest version of ProSafe-RS.

In the oil, natural gas, petrochemical, iron and steel, and other energy and basic materials industries, accident prevention and protection of the environment are paramount concerns in plant operations. Accordingly, there is a growing demand for SISs that can detect abnormal conditions and safely initiate emergency shutdowns.

To keep pace with the ever evolving business and technology landscape and respond to customers’ needs for solutions that will deliver maximum return on assets and minimise total cost of ownership, Yokogawa has continued to strengthen the functions of the ProSafe-RS SIS. With R4.01, plant operators can be assured of an optimum engineering environment that spans the entire plant lifecycle, from plant design and the engineering and installation of systems and devices to the start-up of production, maintenance, and renovation.

New features

N-IO (network I/O) field I/O device with smart configurable I/O that can handle multiple types of I/O signals

SISs rely on field I/O devices for the transfer of data to and from sensors, valves, and other types of field instruments. Using this data, they can detect abnormal conditions and safely initiate emergency shutdowns. Depending on the instrument model, the type of electric signal used to transfer this data varies. With a conventional FIO device, a compatible I/O module is needed for each signal type.

The N-IO field I/O device developed for use with ProSafe-RS fulfils the functions of smart configurable I/O, enabling software marshalling and flexible I/O assignment. It has an I/O module that accommodates multiple I/O signal types and allows configuration of an individual signal type for each point. Both analog and digital I/O signals, which account for the majority of I/O signal traffic, can be handled solely through software settings. With the N-IO, it is no longer necessary to replace the I/O module, reducing the amount of rewiring that must be done when changing sensor types and/or layouts during a plant revamp. This significantly reduces the amount of work that has to be performed by plant engineers and maintenance personnel. The N-IO device can also be used together with conventional FIO devices.

FieldMate Validator software tool for use with field I/O instruments to check field device wiring and verify that devices are operating correctly

Upon installation of a field instrument and completion of all wiring, the wiring must be checked. Until now, such verification could only be conducted using the SIS’s engineering screen, which required engineers to wait for all field I/O devices to be installed and the entire SIS, including all operation/monitoring stations and system controllers, to be set up.

The N-IO loop commissioning software, which is used to verify the wiring and relevant operations for any newly installed field instrument or field I/O device, has been modified to support ProSafe-RS R4.01. When FieldMate establishes a connection with an N-IO device, the FieldMate Validator tool can check in real time the wiring of all field instruments, based on the control loop I/O information in the SIS’s application software, to verify that they are operating correctly. An industry first, there is no longer the need for the entire SIS to be installed to do this, thus saving significant time and providing added versatility in project execution.

Automation Design Suite (AD Suite) integrated engineering environment

ProSafe-RS R4.01 features AD Suite, the same engineering environment used with the Centum VP integrated control system, allowing the integrated management of Centum VP and ProSafe-RS data. With this feature, ProSafe-RS engineers can use AD Suite to design the I/O. AD Suite also has functions for managing the change history and recording changes that save time when renovating systems.

For more information contact Christie Cronje, Yokogawa South Africa, +27 (0)11 831 6300, [email protected], www.yokogawa.com/za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Field service regime key for effective PDS/CPS operation
IS & Ex
While their primary objective is to ensure the safety of people, proximity detection system and collision prevention system installations also have a direct bearing on other critical parameters such as equipment availability and productivity.

Read more...
World’s first 5G smartphone for ATEX and IECEx zone 1/21
Extech Safety Systems IS & Ex
i.safe MOBILE has launched the world’s first 5G smartphone for ATEX and IECEx zone 1/21. The intrinsically safe mobile device, which was also developed for use in 5G campus networks, offers companies great flexibility thanks to its wide range of possible applications, especially in the automation sector.

Read more...
Fully Ex-certified access point solutions for wireless communication
Pepperl+Fuchs IS & Ex
Pepperl+Fuchs now offers a wireless access point solution that is fully certified in accordance with ATEX/IECEx standards, and forms the basis for end-to-end Wi-Fi communication in hazardous areas.

Read more...
Secure, digital communication in potentially explosive atmospheres
Pepperl+Fuchs IS & Ex
Consistently digitalised processes in the smart factory are a matter of course today, but not in potentially explosive atmospheres. The systems and devices used in these areas must have optimal protection mechanisms to ensure maximum safety.

Read more...
Functional and compatible intrinsically safe loop approvals
Extech Safety Systems IS & Ex
With all the focus on IS loop approval, it is easy to forget to check that the loop will function correctly to see whether the field device has sufficient power (voltage & current) to operate over the full process range.

Read more...
Upgrade your legacy alarm units
Omniflex Remote Monitoring Specialists IS & Ex
Darren Barratt, sales manager at alarm annunciator specialist Omniflex, explains the drawbacks of leaving outdated rack-based alarm annunciator systems in place, and why an upgrade might be simpler than you would expect.

Read more...
Cathodic protection system for hazardous environments
Omniflex Remote Monitoring Specialists IS & Ex
When NSW Ports in Australia embarked on a two-year programme to rehabilitate the structures and combat corrosion levels at its Bulk Liquid Berth 1, it commissioned Melbourne-based consultancy Infracorr to deliver a bespoke cathodic protection) system. To deliver the system safely, Infraccor engaged cathodic protection specialist Omniflex to support the hazardous area and remote monitoring aspects of the CP system design.

Read more...
Leading the way in PDS technology
IS & Ex
Booyco Electronics, an original equipment manufacturer specialising in mine safety equipment, has witnessed a surge in demand for its proximity detection systems (PDS) and collision prevention systems (CPS) since the Mine Health and Safety regulation focusing on trackless mobile machinery was promulgated. These systems offer crucial vehicle-to-pedestrian and vehicle-to-vehicle detection capabilities.

Read more...
Ensuring lone worker safety
IS & Ex
The Conextivity Group’s startup – Wearin’ – has developed a solution connecting the lone worker with the control centre. This was commissioned by concrete producer, Pro Beton to ensure the safety of its teams of machine operators and cleaners working on production sites during the day, night, and weekends.

Read more...
Safety breakthrough in live testing of large equipment
IS & Ex
While essential to effective maintenance, the live testing of mining vehicles and equipment can be hazardous and time consuming; but this has all changed with the SafeGauge range of digital testing systems. Developed in Australia, SafeGauge is now distributed in South Africa by Booyco Electronics, known for its leading role in promoting safety on mines through its proximity detection systems.

Read more...