SCADA/HMI


Alarm analysis

March 2009 SCADA/HMI

Adroit Technologies has extended the alarm management capability of Adroit ver 7.0.

After introducing the alarm management capability in Adroit the requirement for more comprehensive use of the data became apparent. The Alarm Analysis extension is a logical set of views, graphs, drill-downs and KPIs that allow all levels within an organisation to analyse the data and take an active role in improving the overall plant performance through better alarm management.

Why alarm management as strategy?

Over 90% of installations have some alarming configured that often suffers from similar problems, namely:

* Too many nuisance alarms. Scada installations are mostly configured to create an over-abundance of alarms. According to EEMUA 191 guidelines: an alarm is an event which an operator must acknowledge and then act upon (not simply acknowledge and ignore), and no plant should have more than 6 such alarm occurrences per hour.

* Alarms are simply ignored. Alarms are often ignored because they are inconsequential.

* Alarm viewers underutilised.

* Bulk acknowledgement.

Alarms on alarm viewers tend to be acknowledged blindly.

* Lack of real information. There are software applications making their way into the industrial arena but they tend to focus on the events/alarms themselves without taking into account the dynamics of the process.

The Adroit Alarm Analysis utility provides users with the tools needed to analyse the data produced by the Adroit Alarm Management agent in order to improve the alarm system.

The Alarm Management agent is a product extension available in Adroit ver 7.0 that logs relevant alarm data in a structured database. This data is organised according to industry best practices on alarm management, as specified by the Engineering Equipment & Materials Users Association (EEMUA) 191 document and ISA 18.02 standards.

The Alarm Analysis tools have incorporated these standards along with modifications based experience to deliver KPIs that determine how an alarm system is performing relative to the performance levels as identified by these organisations.

The following screens have been provided to help analyse the data in clear and simple reports and dashboards that assist in the rectification and long term management of alarm system efficiency.

* Alarm system performance: this provides an overview of how well an alarm system performs against the specified performance levels over a period of time.

* Root cause analysis: this displays the incidents that occur most frequently in order to determine which alarms are incorrectly configured.

* Alarm distribution: shows when incidents occur to help identify trends.

* Operator performance: this helps evaluate how well operators are able to react to individual incidents.

* Reasons and notes: this determines the most prevalent reasons and all the notes that are assigned to the incidents that occur during the specified time limits.

* Alarm management configuration: this assesses how well an alarm management system in Adroit is configured, to help identify alarms that are active for more than 24 hours (stale alarms) and other configuration problems.

Conclusion

Whilst not immediately obvious a well-structured and controlled alarm strategy can deliver benefits to an organisation in the form of an increased safety profile, productivity and staff motivation, all of which ultimately deliver higher profits.

For more information contact Dave Wibberley, Adroit Technologies, +27 (0)11 658 8100, [email protected], www.adroit.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Cybersecurity in factory automation
Adroit Technologies IT in Manufacturing
In the era of Industry 4.0, factory automation has transformed industrial processes, enhancing efficiency, productivity and connectivity. However, this digital evolution has also introduced new vulnerabilities, making cybersecurity a critical concern for manufacturers.

Read more...
Smart HMI with outstanding features
Vepac Electronics SCADA/HMI
The cMT X-Series from Vepac Electronics offers smart HMI, with a focus on software features for data integration, monitoring, and cloud connectivity.

Read more...
Display panel with brilliant screen and fast response
Vepac Electronics SCADA/HMI
The new HTLM5 WebPanel series from Vepac Electronics impresses with its brilliant display and very fast response during operation.

Read more...
Systems for mobile machines
ifm - South Africa SCADA/HMI
With the new compact ecomatDisplay with a screen diagonal of 11 cm, ifm electronic is setting new standards in the human-machine interface.

Read more...
Adroit Technologies announces management changes
Adroit Technologies News
Adroit Technologies has announced the following management changes, effective from 1 August 2024. Dave Wibberley steps down as managing director after more than 25 years at the helm of Adroit Technologies. Johan Nieuwenhuizen, current sales director, and Frits Kok, current chief technology officer have been appointed as joint chief executive officers.

Read more...
VEICHI Industrial HMI VI20 series
Conical Technologies SCADA/HMI
The VEICHI industrial HMI VI20 series is a new generation of IOT human machine interfaces with an industrial ABS plastic shell and high reliability. The new model comes with a more practical down-cable approach and is better looking, resulting in a more satisfying interface.

Read more...
Visualisation and automation solutions for marine demonstration
Emerson Automation Solutions SCADA/HMI
Emerson now offers a free template configuration for marine applications, based on its Movicon.NExT HMI/scada system, and its PACSystems edge controllers, industrial panel PCs, and other control and networking products.

Read more...
Five smart machine trends you need to know
Adroit Technologies System Integration & Control Systems Design
The last ten years have brought about dramatic advances in technologies that OEMs had never realised would affect their designs or the saleability of their machines, much less impact business models and profits so dramatically. The following discussion will cover key advancements and recommendations all OEMs should be adopting in their design processes to stay current and competitive.

Read more...
Valio invests in cheese manufacturing
SCADA/HMI
Finnish food company, Valio is making a significant investment of over €60 million in the cheese production process at its Lapinlahti plant.

Read more...
New industrial control and communication range
RS South Africa SCADA/HMI
RS South Africa has announced RS PRO’s new Industrial Control and Communication range, adding 1250 new products across more than 18 technologies to RS PRO’s existing automation and control portfolio of over 41 000 products.

Read more...