Level Measurement & Control


Level monitoring in wastewater applications

August 2014 Level Measurement & Control

Any water that has been used is classified as wastewater and will at some time enter the recovery system. Generally, wastewater flows through the network to treatment plants to recondition it and to allow safe return to the natural resources such as rivers, streams and the ocean. In many of the treatment stages, level monitoring is required.

Level measurement and pump control

As wastewater moves through the sewage collection network, it often needs to be stored and pumped to higher levels in so called lift or pump stations. These stations often use submersible pressure transmitters for level monitoring and pump control.

Any component used in raw sewage will gradually become encased in fatty deposits and a level transmitter is no exception. However, unlike floats which will sink when deposits build up, submersible hydrostatic level transmitters will continue to provide accurate level monitoring. As long as these fat deposits are not allowed to dry up, the hydrostatic pressure is still accurately transmitted to the diaphragm. Hydrostatic level transmitters are also unaffected by the internal structures of tanks and lift stations, such as internal bars supporting pumps, which can cause reflections and disrupt ultrasonic or radar-based level detectors.

When wastewater arrives at the treatment plant, it will flow to the various tanks of the treatment process where level monitoring is critical for control and automation. Submersible pressure transmitters will be used to regulate and control the pumps moving the sewage around the wastewater treatment plant.

Primary and secondary stages

Primary treatments such as settlement tanks will allow human wastes and other organic solid matter to sink to the bottom. The solids, often called sludge, are removed for further processing. Fat and grease will rise to the surface and be scraped off. When the sludge height reaches a defined level it will be recovered and processed through either drying systems or large hydraulic filter presses, controlled by pressure transmitters. The fresh water above the sludge level and from the filter process then flows to the secondary treatment stages, such as aeration tanks or microbial reactors.

Secondary treatment such as aeration encourages natural helpful bacteria to multiply and break down hazardous bacteria. Alternatively membrane bioreactors are becoming popular and work as an extremely fine bio-filter to remove hazardous bacteria. Both systems require level monitoring of wastewater to work most efficiently and level transmitters are then used to monitor the clean recovered water. The water may then pass into further settlement tanks from where it is returned to the natural resources.

At all stages through the wastewater network and treatment, level monitoring using hydrostatic and submersible pressure transmitters provides essential control and feedback on the process.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

A fresh approach to dairy processing
VEGA Controls SA Level Measurement & Control
Ensuring the quality and safety of milk throughout the production process is of the utmost importance in the dairy industry. The VEGABAR pressure transmitters are suitable for hygienic applications. They are an asset in the dairy industry and have been used with success for measuring the milk level and the process pressure in storage tanks.

Read more...
Rapid, precise pressure control for industrial applications
WIKA Instruments Pressure Measurement & Control
The CPC3050 high-speed pressure controller delivers rapid, precise pressure control for industrial applications, achieving three-point verification in ten seconds.

Read more...
A new era in radiometric level and density measurement
Mecosa Level Measurement & Control
The LoopSeries LB 430 radiometric detector from Berthold Technologies has a revolutionary power solution and sets new standards in level and density measurement.

Read more...
Unique industrial asset monitoring solution
WIKA Instruments Sensors & Transducers
WIKA WikaPredict offers a unique industrial asset monitoring solution, combining advanced sensors and artificial intelligence. As a leader in predictive maintenance, it helps clients enhance operational performance and increased efficiency.

Read more...
Level measurement of an acid dosing tank at a WWTP
Level Measurement & Control
Ferric chloride and other acids are essential chemical substances in water and wastewater treatment. To control the dosing of acid solutions, an Australian wastewater treatment plant uses a special container to store, mix and add these chemicals. The company opted in favour of KROHNE’s OPTIWAVE 1540 radar level transmitter

Read more...
Level measurement of leachate from sewage sludge humification
Level Measurement & Control
A municipal utility in eastern Germany operates a state-of-the-art wastewater treatment plant with sustainable sludge treatment. The ultrasonic signal was being partially deflected by the wind, leading to frequent false measurements and inefficient process workflows. The problem was solved by replaced the ultrasonic level sensor with KROHNE’s OPTIWAVE 1540 non-contact radar.

Read more...
Groundbreaking measurement system
Mecosa Level Measurement & Control
Berthold Technologies has launched the LoopSeries LB 430, an innovative, industry-leading measurement system designed to enhance operational efficiency with advanced level, density, and level switch capabilities.

Read more...
Level measurement of a water sump at a sewage treatment plant
Level Measurement & Control
A major city council in South East Queensland, Australia maintains and operates a wastewater treatment plant (WWTP) for municipal, industrial and agricultural wastewater. Due to the risk of flooding, the water sump must be continuously monitored. The solution is KROHNE’s OPTIWAVE 1540 radar level transmitter.

Read more...
Simplicity in measurement
Endress+Hauser South Africa Level Measurement & Control
Endress+Hauser’s new 80 GHz compact radar range is designed to help customers reach their compliance targets through simple yet efficient measurement solutions.

Read more...
Case History 196: Unstable condensate level control.
Michael Brown Control Engineering Editor's Choice Level Measurement & Control
The operators in a petrochemical refinery were having great trouble in trying to stabilise the condensate level in a vessel, and this was adversely affecting other loops downstream. Several unsuccessful attempts had been made to retune the controller.

Read more...