System Integration & Control Systems Design


PSY International screw compressor becomes energy efficient

January 2017 System Integration & Control Systems Design

Control specialist PSY International recently collaborated with compressor specialist, Air Rotory Services, to create an energy-efficient screw compressor.

PSY’s Paul Young believes the key was in using a frequency converter: the ABB ACS 800 Series VSD combined with the ABB AC500 PLC. “The AC500, AC500-eCo, AC500-S and AC500-XC scalable PLC ranges provide solutions for small, middle and high-end applications,” he explains. “ABB's AC500 platform offers different performance levels and is the ideal choice for high availability, extreme environments or safety solutions.

Motor terminals for a quick change between star delta and VSD control in the unlikely event of VSD failure.
Motor terminals for a quick change between star delta and VSD control in the unlikely event of VSD failure.

“The ABB ACS800 single drives are available both as complete AC drives and as modules. They have direct torque control (DTC) as standard, support a wide range of fieldbus protocols and have flexible I/O and encoder options. In addition, they are specifically designed for industrial applications in process industries such as the pulp and paper, metals, mining, cement, power, chemical, and oil and gas, which made it the perfect solution for us.”

This project will result in large cost and energy savings for the manufacturing company.

Air Rotory Services’ John Roselt is excited at the prospect of introducing green solutions in the manufacturing industry: “There are multiple compressors within a company and multiple companies around the country that can benefit from this solution. It’s an obvious decision, who wouldn’t want to save on their energy bill?”

According to Young: “It was a pleasure working with Roselt and his skilled team and we look forward to future projects together, where we can again put our system integration expertise into action to implement energy saving solutions across other manufacturing companies.”

For more information contact Paul Young, PSY International, +27 (0)11 782 5449, [email protected], www.psy-intl.com



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Control system upgrade: Smelting
SAM Systems Automation & Management System Integration & Control Systems Design
Systems Automation & Management recently completed a major control system upgrade in the smelting industry. The project was delivered on budget and achieved a positive ROI for the client.

Read more...
Gottwald drives upgrade: Ports and harbours
Abacus Automation System Integration & Control Systems Design
In the ports and harbours sector, Abacus Automation completed a significant modernisation of a Gottwald crane, improving both operational reliability and serviceability.

Read more...
Mining industry upgrade: From ageing systems to maximum capacity
System Integration & Control Systems Design
Iritron recently undertook a major upgrade in the mining sector, focusing on washing and screening plants, jigs, thickeners, tailings, water systems, conveyors and reclaimers.

Read more...
Agogo Integrated West Hub Project: FPSO/subsea offshore Angola
Moore Process Controls System Integration & Control Systems Design
The Agogo Integrated West Hub project represents a historic milestone in the FPSO and subsea industry, achieving first oil offshore of Angola. This project is the first FPSO deployment since ANPG’s establishment in 2019, and the first major project for Azule Energy since 2022.

Read more...
Integrated Robotics and Control Systems Deliver 45% Production Boost at Aquazania Waters Project and Industry
Process Dynamics System Integration & Control Systems Design
Project and Industry    Process Dynamics designed and commissioned a state-of-the-art Reverse Osmosis (RO) water purification and automated bottle filling plant for Aquazania Waters in Linbro Park, Johannesburg. ...

Read more...
Digital transformation from the edge
DirectLogic Automation System Integration & Control Systems Design
Edge-enabled PLCs are an accessible and affordable way for most users to collect and create value from use field-sourced data.

Read more...
Powering southern Africa’s industrial evolution for over five decades
Oilpower System Integration & Control Systems Design
Established in 1974, Oilpower is a recognised name in South Africa’s hydraulic and pneumatic sector. What started as a small, family-run business has matured into a highly structured operation with specialised teams, experienced engineers and a reputation for technical excellence and reliability. Oilpower is celebrating its 50th anniversary this year

Read more...
Metal plant automation upgrade
ABB South Africa System Integration & Control Systems Design
A combined compressor house (CCH) control system replacement project, undertaken by NJC, an ABB Authorised Value Provider (AVP), has won high praise from client ArcelorMittal.

Read more...
SIs - the channel’s conductors of light
Schneider Electric South Africa System Integration & Control Systems Design
Today’s original equipment manufacturers are innovators in the truest sense, driving the absolute newest in technological advancement. While they develop advanced and often groundbreaking solutions, it is the system integrators who bring these innovations to life.

Read more...
The state of the SI industry remains strong and is expanding
System Integration & Control Systems Design
The system integration (SI) industry is expanding with the adoption of AI, automation and data sharing, allowing companies to improve operational efficiency and competitiveness across diverse sectors.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved