IT in Manufacturing


How IEC 61162 standards are building smarter fleets

November 2025 IT in Manufacturing

The maritime industry is moving through one of the most important transformations in its history. Ships that once operated as collections of independent systems, are now evolving into integrated digital ecosystems where navigation, monitoring and control systems must exchange a constant flow of data. This shift unlocks efficiency, safety and sustainability, but it also brings new challenges: legacy infrastructure, rising cybersecurity threats and growing compliance requirements.

At the heart of this transformation lies the IEC 61162 family of standards. Their specifications provide a common language for shipboard communication, creating a reliable and secure digital backbone that bridges the gap between past technologies and future requirements.

The demands driving maritime modernisation

To understand why IEC 61162 matters today, it’s important to look at the core challenges shaping modern shipping operations.

Integrating diverse systems: From the bridge to the engine room, vessels rely on radar, ECDIS, autopilot, voyage data recorders and countless other systems. Without a standardised communication framework, these systems often operate in digital silos, creating inefficiencies and risks. Seamless integration is now essential for achieving full operational awareness, automating functions and ensuring accurate compliance reporting.

Retrofitting for cost-effectiveness: According to UNCTAD (2024), the average commercial vessel is over 22 years old. With high costs for new builds, most owners are choosing to retrofit existing ships with modern technology. Retrofitting requires a framework that allows older systems to coexist with new technologies to ensure continuity without starting from scratch.

Making cybersecurity a priority: Digital connectivity has opened a new focus, cybersecurity. A single breach can disrupt operations, compromise vessel safety or expose sensitive data. Recognising this threat, regulators have made robust cybersecurity mandatory through frameworks like IMO MSC.428(98) and IACS Unified Requirements E26/E27. Securing all data communication is a fundamental business imperative.

Compliance as an operating requirement: From fuel consumption reporting (IMO DCS) to cybersecurity frameworks (E26/E27), regulatory compliance has become a condition for doing business. Shipowners need a standardised, auditable way to collect and transmit data to ensure they meet today’s requirements and are prepared for future mandates.

How IEC 61162 meets these needs

The IEC 61162 family provides a layered, adaptable framework that directly solves the maritime industry’s integration, retrofit, cybersecurity and compliance challenges.

Integration through standardised protocols: IEC 61162 defines how data flows between navigation, monitoring and control systems. Early standards, like IEC 61162-1/-2 (NMEA 0183), enabled simple one-to-many communication while IEC 61162-3 (NMEA 2000) expanded this with higher capacity CAN-bus networks. The introduction of IEC 61162-450 brought Ethernet into the picture, allowing real-time multicast data exchange across critical bridge systems. Together, these standards make integration practical and reliable.

Support for legacy and modern systems: One of the strengths of IEC 61162 is its layered design. Older protocols remain valid, enabling vessels to continue using trusted legacy equipment while gradually adopting newer Ethernet-based solutions. Gateways and protocol converters bridge the gap, ensuring that legacy devices remain part of a connected ecosystem rather than being replaced outright. This is a key advantage for cost-effective retrofits.

Cybersecurity built into the standard: IEC 61162-460[7] extends Ethernet communication with cybersecurity at its core. It introduces redundancy, segmentation, firewalls and role-based access controls to protect against unauthorised access and malicious traffic. Secure gateways create controlled boundaries between internal ship networks and external connections, aligning directly with the cybersecurity demands of IMO and IACS regulations. In doing so, IEC 61162-460 transforms vessel communication into a resilient digital backbone.

A framework for compliance: By standardising communication and embedding security features, IEC 61162 provides shipowners and builders with a ready-made framework for meeting regulatory mandates. It supports IMO DCS reporting, carbon intensity monitoring and compliance with IACS Unified Requirements E26/E27. In short, the standards give the industry a structured path to achieving operational safety and regulatory alignment.

Futureproofing maritime operations: The shipping industry’s future will be shaped by both decarbonisation and digitalisation. Achieving cleaner fuel consumption, more efficient operations and stronger cybersecurity are interconnected goals. IEC 61162 standards are not simply technical specifications, they are the foundation of this transition. They enable interoperability, protect vessel networks and ensure compliance in a complex regulatory environment.

As fleets grow older and digital demands intensify, shipowners, integrators and builders need solutions that bridge the past and future. IEC 61162 provides a framework where legacy systems, modern technologies and cybersecurity coexist seamlessly. The result is a fleet that is not only compliant and efficient, but future-ready to navigate the challenges of an increasingly digital maritime world.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Data centre design powers up for AI, digital twins and adaptive liquid cooling
IT in Manufacturing
The Vertiv Frontiers report, which draws on expertise from across the organisation, details the technology trends driving current and future data centre innovation, from powering up for AI, to digital twins, to adaptive liquid cooling.

Read more...
How digital infrastructure design choices will decide who wins in AI
Schneider Electric South Africa IT in Manufacturing
As AI drives continues to disrupt industries across the world, the race is no longer just about smarter models or better data. It’s about building infrastructure powerful enough to support innovation at scale.

Read more...
How quantum computing and AI are driving the next wave of cyber defence innovation
IT in Manufacturing
We are standing at the edge of a new cybersecurity frontier, shaped by quantum computing, AI and the ever-expanding IIoT. To stay ahead of increasingly sophisticated threats, organisations must embrace a new paradigm that is proactive, integrated and rooted in zero-trust architectures.

Read more...
2026: The Year of AI execution for South African businesses
IT in Manufacturing
As we start 2026, artificial intelligence in South Africa is entering a new era defined not by experimentation, but by execution. Across the region, the conversation is shifting from “how do we build AI?” to “how do we power, govern and scale it responsibly?”

Read more...
AIoT drives transformation in manufacturing and energy industries
IT in Manufacturing
AIoT, the convergence of artificial intelligence and the Internet of Things, is enhancing efficiency, security and decision making at manufacturing, industrial and energy companies worldwide

Read more...
Today’s advanced safety system is but the beginning
Schneider Electric South Africa IT in Manufacturing
Industrial safety systems have come a long way since the days of hardwired emergency shutdowns. Today, safety systems are not just barriers against risk; they are enablers of safer operations.

Read more...
Siemens brings the industrial metaverse to life
Siemens South Africa IT in Manufacturing
Siemens has announced a new software solution that builds Industrial metaverse environments at scale, empowering organisations to apply industrial AI, simulation and real-time physical data to make decisions virtually, at speed and at scale.

Read more...
Five key insights we gained about AI in 2025
IT in Manufacturing
As 2025 draws to a close, African businesses can look back on one of the most pivotal years in AI adoption to date as organisations tested, deployed and learned from AI at pace. Some thrived and others stumbled. But the lessons that emerged are clear.

Read more...
South Africa’s AI development ranks 63rd in the world
IT in Manufacturing
The seventh edition of the Digital Quality of Life Index by cybersecurity company, Surfshark ranks South Africa 75th globally.

Read more...
Optimising MRO operations through artificial intelligence
RS South Africa IT in Manufacturing
AI is reshaping industrial operations at every level in the maintenance, repair and operations supply chain, where it is driving efficiency, predictive insight and smarter decision making.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved