Motion Control & Drives


Time follows function

January 2024 Motion Control & Drives

What would a mechanical watch look like if it was reimagined and redeveloped from the bottom up? Master watchmaker Benoît Mintiens asked himself this question. He came up with a unique mechanism in the world of mechanical timepieces, a wristwatch that ‘sleeps’ when you take it off and wakes up when you put it back on, setting the correct time automatically. This fascinating animation is powered by the smallest series motor from Faulhaber.

Innovative functionality and revolutionary product design

The basis of his success is a series of unique features that can be found only in watches from Ressence. It is not the hands that move on the dial but instead the dial itself. To be precise, there are multiple dials – a different one for each hand. The smaller hands are integrated in the large hand, circling one another like a planetary gearhead, and are constantly seen in new constellations. In spite of the unusual picture that forms as a result, one intuitively recognises the big and small ‘hands’ as the markers for minutes and hours.

Also missing is the crown, the small dial on the side which, on other mechanical watches, is pulled out and used to set the time. Its function is performed by a hinged lever on the bottom of the watch. The initial winding is also performed with the mechanical movement for the setting of the time. From then on, an automatic movement ensures spring tension and accuracy.

Time signal plus motor drive

With the help of an accelerometer, the Type 2 also recognises whether it is currently being worn or if it has been set down. In the latter case, the spring energy is conserved and the movement paused − the dials stop moving. In addition to the mechanical movement, this model also has onboard electronics called the e-Crown. When first set, it saves the time and continues to measure the time during the rest phases. The sensor registers when the watch is again put on, and the electronics release the spring. The movement is started by double-tapping the bezel, and the correct time is then automatically set – even if the watch has not been worn for months.

“With the e-Crown, we expand the concept of the mechanical watch with a new dimension,” says Mintiens. “The correct time is always available, and a person can also select a second time zone that the watch then likewise automatically sets. For the selection of the zone, the electronics communicate via Bluetooth with an app developed specifically for this purpose. Nevertheless, the watch remains an independent unit thanks to its automatic movement; the electronics do not interfere with its actual function. The electronics are used only for the adjustment steps that are otherwise performed with the crown.”

The e-Crown consists of 87 components; its flexible PCB with four layers is just a quarter of a millimetre thick. All parts are of the smallest dimensions and optimised for minimum energy consumption. As a result, the watch gets by on just 1,8 joules of energy per day. The electronics check the position of the dials at least once per day and make a correction if necessary. When putting the watch on again, or when switching between the time zones, an automatic adjustment process is triggered.

Micro-powerhouse

During this process, the large and small dials are turned to the appropriate positions. The power for the mechanical work of the e-Crown comes from the smallest series motor from Faulhaber, the 0308…B brushless DC-servomotor, in combination with the 03A micro planetary gearhead. With a diameter of just three millimetres, the drive unit fits into the extremely small installation space present in the watch. The available electric power is also quite limited there. It flows from six micro lithium-ion batteries, which are charged by very small solar cells. They supply just 1,2 V. “This is actually not enough to overcome the intrinsic inertia and friction of the system,” explains sales engineer Hein Vos from Faulhaber Benelux. “We therefore made a number of changes to the gearhead. These include a modified shaft, an adapted gear ratio, and a special lubricant.”

There may have been other products small enough for his watch, but for Mintiens the choice was clear. “One expects that a mechanical watch will function flawlessly for decades. The technology from Faulhaber guarantees the high quality and reliability of the drive that I need,” he concludes.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

SEW-EURODRIVE drives innovation at automotive plant
SEW-EURODRIVE Motion Control & Drives
[Sponsored] A major automotive manufacturer in Gauteng has boosted its operational efficiency, safety and energy savings with the installation of SEW-EURODRIVE’s advanced MOVIGEAR mechatronic drive system in its newly expanded buffering zone.

Read more...
Reimagining rotation for a circular and sustainable future
SKF South Africa Motion Control & Drives
Through the design and manufacture of components with sustainability at their core, SKF is reimagining the future of rotation, rolling away from traditional, consumable-based thinking toward a smarter, more sustainable circular approach.”

Read more...
Optimising operational efficiencies through advanced filtration systems
Bearing Man Group t/a BMG Motion Control & Drives
Filtration is the only effective defense against wear and tear when contaminants are present. It is therefore critical that effective filter components are correctly used to ensure dependable performance, high efficiency and extended service life of machinery and vehicles.

Read more...
A world first in maintenance
Motion Control & Drives
Lutz Pumpen has therefore developed a filling tool called Lutz Lube Drive, which considerably simplifies the maintenance process. The idea is that a commercial cordless screwdriver becomes the motor of a pump tube.

Read more...
The future of robotics
Motion Control & Drives
Research into robotics and autonomy uncovers some of the up-and-coming industrial uses and applications within the sector, including for automotives and logistics, as well as for personal and commercial use.

Read more...
Customised electromechanical systems for Africa’s toughest industrial environments
Motion Control & Drives
Hexagon Electrical, a South African-based manufacturer of specialised electromechanical equipment, is reinforcing its position as a leading custom solutions provider to the mining, utilities, industrial and renewable energy sectors.

Read more...
Epiroc strengthens productivity and sustainability
Motion Control & Drives
Epiroc is accelerating the transformation towards more productive and sustainable mining operations with the introduction of the new Minetruck MT22. The new 22-ton underground truck is designed for mining operations with small drift sizes, delivering increased effectiveness, reduced exhaust emissions, lower fuel consumption and extended service intervals.

Read more...
Hoist gives better load control
Motion Control & Drives
An important criterion for lifting equipment is that it is correctly loaded and balanced in order to avoid mechanical failures and accidents. More importantly, operator safety is enhanced as a result of correct load control, which reduces the possibility of damage to the materials and goods being lifted.

Read more...
PC-based control in window and door production
Beckhoff Automation Motion Control & Drives
Belgian machine builders CNC Solutions and Calvet are automating previously manual processes in aluminium window and door production. High-performance drive technology, motion control and electric cylinders from Beckhoff proved crucial in equipping the machine with the necessary finesse when pressing the window frames.

Read more...
World-class hoist maintenance
ABB South Africa Motion Control & Drives
In underground mining, hoists are among the most significant investments a company can make. ABB has developed ABB Care for Hoisting, designed to help mining companies transition from reactive or even preventive maintenance approaches to a truly predictive model, maximising hoist performance, extending asset life, and safeguarding operational continuity.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved