Editor's Choice


World’s most powerful pneumatic knocker for heavy-duty industries

January 2024 Editor's Choice Pneumatics & Hydraulics

Pneumatic knockers are a valuable tool in minimising buildup of materials and preventing disruptions in material flow in silos, rotary dryers, coolers, granulators and coating drums. This helps plant managers improve production efficiency and product quality. A pneumatic knocker achieves its high rate of impact power through spontaneously released energy stored in the form of compressed air.

singold produces and sells the world’s most powerful pneumatic knocker. While competing models can at best cover a wall thickness of up to 12 mm, singold’s K160 can knock walls with a thickness of up to 25 mm. This makes it suitable for massive, heavy-duty containers. For example, it is used in the mining industry for large silos and discharge chutes, in the building materials industry for gravel bunker outlets, in the chemical industry for mixing plants, in the lime industry for silos with a capacity of over 200 tons, and in the fertiliser industry.

Supernatural strength

The powerful K160 from singold has an impact energy of 423 Nm. This corresponds to the energy generated when a weight of 42 kg is dropped from a height of 1 metre. This high-impact energy cannot be achieved with human forces, even if a 20 kg sledgehammer were to be used. The reason? The acceleration and final velocity of the impact weight in the knocker are far higher than the final velocity that a human being can generate. The piston in the K160 is designed as a magnet. When it is pulled off the anchor plate, the acceleration is 250 m/s2. When the magnet hits the striker at a speed of 7m/s, accelerations of up to 30 000 m/s2 occur. A human being would need two to three times as much hammer weight as the knocker impact weight to generate the same impact energy as the K160 knocker. To put it into perspective, the knock of a K160 is as strong as if you let a 42-kilogram weight drop from a height of one metre onto your foot!

Knocking at the limits of technology

The pneumatic knockers from singold are true masterpieces of engineering. They create the greatest possible impact with the lowest possible dead weight, testing the limits of technology. The K160 model weighs 62 kg and has compact external dimensions, meaning it can easily be retrofitted into existing plants.

The right knocker for every system

In addition to the K160, singold offers a variety of other knockers. Depending on the operating temperature, application area and wall thickness, models can be adapted to every need. Whether you have very large silos, high temperatures or special hygiene requirements, you will have no problem finding a knocker perfectly suited to your specific needs.

For more information contact Neu Matics SA, +27 11 865 4452, [email protected], www.neumaticsa.co.za


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Control architecture leads to faster, easier product development for refrigeration
Opto Africa Automation Editor's Choice IT in Manufacturing
What’s the secret to providing superior service and staying competitive in a changing market? You might learn something from ALTA Refrigeration’s experience. Over ten years, it transformed itself from a custom engineering services company into a scalable industrial equipment manufacturer, using an edge-oriented control architecture to manage a growing installed base.

Read more...
Step into the visual factory
Turck Banner Southern Africa Editor's Choice Electrical Power & Protection
At Banner, the visual factory comprises three key applications for lighting and indication in industrial settings. These applications include the ability to help machines and workstations quickly communicate their status to people nearby, to use light to guide workers to perform certain tasks such as part picking, and to provide illumination for work areas and tasks.

Read more...
Quality gearboxes for irrigation
SEW-Eurodrive Editor's Choice Motion Control & Drives
SEW-EURODRIVE is offering a complete gear solution for centre pivot irrigation systems as an original equipment manufacturer (OEM) closer to South Africa’s farming sector.

Read more...
AI in manufacturing: a process engineer’s perspective
Editor's Choice IT in Manufacturing
The expert will tell you what to do, the philosopher will tell you why to do it, and the engineer will get on and actually do it. As the hype around AI intensifies, the number of ‘experts’ is increasing exponentially. In contrast, the number of engineers who actually know how to implement AI technology remains small.

Read more...
Noise protection for pneumatic knockers
Neu Matics SA Pneumatics & Hydraulics
Noise in the workplace not only has serious health consequences, such as damage to the inner ear, headaches, dizziness, and even concentration and sleep disorders, but it also affects productivity. In order to keep operational noise levels as low as possible, singold gerätetechnik offers a range of solutions.

Read more...
Loop signature 22: How cyclical disturbances affect a control loop
Michael Brown Control Engineering Editor's Choice
When tuning noisy loops, we recommend in our courses that one should eliminate the noise by editing it out, so the tuning will be done only on the true process response, free of any noise. The controller is controlling the process, and is not controlling the noise.

Read more...
High-performance motion control for teabag packaging machine
Beckhoff Automation Editor's Choice
Teepak relies on PC-based control and drive technology from Beckhoff to set new benchmarks for speed and precision in its teabag packaging machines.

Read more...
VEGA takes the pressure out of water pressure measurement
VEGA Controls SA Editor's Choice
Water treatment systems in metropolitan areas require careful monitoring and management processes across widespread networks. However, process plants choosing VEGA for their process automation know that the company offers more than just precise and reliable pressure sensors and instrumentation.

Read more...
Advantages of wireless storage tank and container tank level monitoring
Turck Banner Southern Africa Editor's Choice
Implementing a tank monitoring system that utilises ultrasonic or radar sensors in a wireless network has many advantages.

Read more...
Bringing Industry 4.0 to a castings foundry for heavy industries
Editor's Choice
Moving to Industry 4.0 takes time and determination, especially for an established company in a heavy industry. Castings foundry, POK in Mexico has moved toward Industry 4.0 in a series of steps over several years, changing from manual to automated systems for more available, immediate and reliable data.

Read more...