Valve & Automation’s control valve, more than four metres tall, produced for Siemens Energy in Duisburg, has broken ARCA’s internal design height record.
In Septembernbsp2021, Valve & Automation ran a special type of acceptance test at one of its factories in Tönisvorst, Germany. With the production of this ‘control giant’ with a design height of 4,20nbspmetres, the company confirmed that it is a leader in control valve design and manufacture, and is a first contact partner in compressor construction.
This record was achieved by the pairing of a 60nbspcm valve with a special bonnet, which in addition to its conventional components, also included a bellows seal, which was specially designed to prevent any emission of the medium through the stuffing box. The enormous design height made it necessary to switch to alternative assembly steps in order to manufacture the valve according to customer requirements.
Together with this colossus, this project from Siemens Energy included a 50nbspcm valve and a 157nbspcm perforated disc. Siemens Energy required these valves for a plant owned by Formosa Petrochemical Group, which will be built in the eastern Chinese coastal city of Ningbo. The control valve was part of a delivery of a gear type turbo compressor train, which is to be used in a purified terephthalic acid plant (PTA) to manufacture plastic products. The compressor train consisted of a gear type compressor of the STC-GVnbsp(200-4) type and a cold gas expander STC-GTnbsp(160-2),driven by an electromotor.
The future of industrial automation: fieldbus and industrial networking LAPP Southern Africa
Editor's Choice
As a global leader in integrated solutions in the field of cable and connection technology, LAPP recognises that fieldbus and industrial networking technologies are pivotal in shaping the future of manufacturing and production processes.
Read more...AI-driven innovations with CCTV and cyber security RJ Connect
Editor's Choice Fieldbus & Industrial Networking
The fast progress of artificial intelligence (AI) and video analytics is redefining the rail surveillance landscape. Advancements have bolstered proactive event detection, predictive maintenance and enhanced situational awareness.
Read more...Loop signature 27: SWAG tuning of simple integrating processes.
Editor's Choice
The chief control engineer of one of the largest petrochemical refineries in South Africa once sent me an email after a course at his plant. He wrote that he had found the section on SWAG tuning of simple integrating processes one of the most informative of the whole course.
Read more...Harnessing industrial AI agents for reliable automation
Editor's Choice IT in Manufacturing
The excitement around generative AI (GenAI) has been undeniable, promising wide-ranging changes across industries. However, for those of us in the world of industrial control and automation, the realities of implementing these powerful technologies are a little more nuanced.
Read more...Futureproof your industrial network security with OT-centric cyber security RJ Connect
Editor's Choice
To achieve digital transformation, industrial operators must first address the daunting task of merging their information technology (IT) and operational technology (OT) infrastructure. In this article, we focus on the importance of strong OT network security and provide some tips on how to strengthen cybersecurity for industrial operations.
Read more...The symbiotic relationship between OEMs and SIs Schneider Electric South Africa
Editor's Choice System Integration & Control Systems Design
While businesses tend to turn directly to original equipment manufacturers OEMs or vendors when embarking on IT projects, the role of the SI as a key facilitator and partner cannot be overstated.
Read more...Case History 196: Unstable condensate level control. Michael Brown Control Engineering
Editor's Choice Level Measurement & Control
The operators in a petrochemical refinery were having great trouble in trying to stabilise the condensate level in a vessel, and this was adversely affecting other loops downstream. Several unsuccessful attempts had been made to retune the controller.
Read more...Big themes for 2025
Editor's Choice News
2024 was a year of unprecedented innovation and global upheaval. As we look ahead, Amy Webb, CEO of the Future Today Institute asks which technologies will reshape our world in 2025?
Read more...Loop signature: Tuning part 4 processes Michael Brown Control Engineering
Editor's Choice Fieldbus & Industrial Networking
The purpose of this particular article is to try and give those unfortunate enough to have to use SWAG (scientific wild ass guess) tuning a bit of an idea of how to go about it, and even more importantly some understanding of a couple of basic principles.
printer friendly version