Motion Control & Drives


Advanced automation for injection moulding

June 2023 Motion Control & Drives

Campetella Robotic Centere is an Italian company specialising in the production and application of industrial robots and automation systems for plastic injection moulding. Its history goes back centuries – the business was founded back in 1897 as a manufacturer of special agricultural equipment and, over the years, has accompanied hundreds of entrepreneurs along the path where craftsmanship turns into industry. While maintaining strong roots in the Marche region, five successive generations of the Campetella family have been able to take full advantage of the opportunities offered by globalisation, today serving multinational customers on all continents.

Since the 1980s, Campetella has developed an innovative series of Cartesian robots and manipulators that have achieved extraordinary market success, particularly in the plastic moulding sector, thanks to their high performance and reliability. 

Presently, Campetella Robotic Centre is a leading company focused on mechanical designs and concepts, while also providing software engineering, plant installation, and industrial robot sales and aftersales assistance. Robotic solutions for the plastic moulding sector still represent core business. This solid experience has led to the company’s selection by major national and international industrial groups with multiple production needs: from unloading the part from the extruder, to final packaging of the product ready for shipment to the consumer.

Advanced technological solutions for moulding lines

The experience gained in the industrial automation world has made the company’s robots a landmark in Industry 4.0 applications relating to plastic materials. This leading position is also thanks to consolidated partnerships with the world’s principal manufacturers of injection moulding machines. For each application in the plastics sector, Campetella studies and proposes the most suitable technological solution for handling and moving parts. From labelling to assembly, from quality control to palletising, the company’s design team is able to provide and implement the most suitable automatic systems that guarantee series production 24 hours a day, seven days a week.

"Our customers ask us to help them build high-productivity lines, where every element of the automation chain offers maximum optimisation, not just to guarantee high speed, but to ensure that it never breaks down or stops unexpectedly,” explains Elia Campetella. “This means that the starting point for our designers is the highest quality components and sub-systems, without which we, in turn, could not guarantee the highest quality and lowest total cost of ownership for our customers. For this reason, we ask our strategic suppliers, which include NSK, to adopt the same philosophy: quality and reliability must always be market-leading. This is the only way we can enhance the creativity of our designers who devise the many automation solutions that we offer for workpiece handling.”

Campetella Academy: expertise for the benefit of all

The issue of skills is very important to Campetella Robotic Centre, so much so that it recently launched the strategic Campetella Academy project.

"The market is asking for increasingly advanced and complex solutions,” says Campetella. “For a company like ours, it’s essential to keep pace with the latest technologies. At the same time, it’s vital that we transfer the knowledge we’ve accumulated to our customers, to help them achieve their business objectives. The Campetella Academy provides a meeting point for us, our strategic suppliers and our customers. It promotes the dissemination of automation knowledge in the production environment, to the benefit of all, so that everyone can strengthen their role in an increasingly competitive and challenging global market."

In the spirit of close cooperation between the companies, NSK has begun collaborating with the Campetella Academy by presenting its most advanced linear motion solutions to help develop next-generation products and solutions.

Innovations for productivity

For many years, designers at Campetella Robotic Centre have been using NSK's solutions for the realisation of Cartesian robots and many other handling systems. In particular, the company uses the latest generation of linear guides and roller bearings, chosen for their performance characteristics and absolute reliability.

Luca Marinangeli, purchasing manager of Campetella Robotic Centre, says: "Thanks to years of successful collaboration and mutual trust, our designers have become autonomous in the selection of components, but they often converse with NSK technicians to investigate new solutions or identify new opportunities offered by the latest technological solutions. A good example is the K1 self-lubrication system, which has been tried and tested since its introduction to the market, and has become standard in all Campetella-manufactured machines wherever major linear movements are required. The K1 system allows us to guarantee maintenance-free solutions for our customers, which is a great and appreciated added value in plants that must work 24/7, year-round. It’s not uncommon for our machines to use roller bearings that must work for millions of cycles at high speeds and with very heavy loads. Since using NSK's K1 self-lubrication unit, the roller bearing block and linear guide have an operating life that exceeds that of other machine components, such as electrical cables, and never requires maintenance."

Another feature highly appreciated by Campetella Robotic Centre is the unique Gothic arch profile of NSK’s NH/NS guides, which guarantees perfect straightness in long junction rails. The Gothic arch profile with four-point ‘X’ contact guarantees rigidity, without losing the ability to compensate for small alignment errors. In addition, the four deep-groove rails are equipped with oversized balls to ensure maximum load capacity.

These are just a few of the many examples that show how the fruitful collaboration between two sector leaders contributes to their mutual success, fostering the development of a company that, in over 120 years of history, has never stopped facing new challenges, for the benefit of its customers.




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

A world first in maintenance
Motion Control & Drives
Lutz Pumpen has therefore developed a filling tool called Lutz Lube Drive, which considerably simplifies the maintenance process. The idea is that a commercial cordless screwdriver becomes the motor of a pump tube.

Read more...
The future of robotics
Motion Control & Drives
Research into robotics and autonomy uncovers some of the up-and-coming industrial uses and applications within the sector, including for automotives and logistics, as well as for personal and commercial use.

Read more...
Customised electromechanical systems for Africa’s toughest industrial environments
Motion Control & Drives
Hexagon Electrical, a South African-based manufacturer of specialised electromechanical equipment, is reinforcing its position as a leading custom solutions provider to the mining, utilities, industrial and renewable energy sectors.

Read more...
Epiroc strengthens productivity and sustainability
Motion Control & Drives
Epiroc is accelerating the transformation towards more productive and sustainable mining operations with the introduction of the new Minetruck MT22. The new 22-ton underground truck is designed for mining operations with small drift sizes, delivering increased effectiveness, reduced exhaust emissions, lower fuel consumption and extended service intervals.

Read more...
Hoist gives better load control
Motion Control & Drives
An important criterion for lifting equipment is that it is correctly loaded and balanced in order to avoid mechanical failures and accidents. More importantly, operator safety is enhanced as a result of correct load control, which reduces the possibility of damage to the materials and goods being lifted.

Read more...
PC-based control in window and door production
Beckhoff Automation Motion Control & Drives
Belgian machine builders CNC Solutions and Calvet are automating previously manual processes in aluminium window and door production. High-performance drive technology, motion control and electric cylinders from Beckhoff proved crucial in equipping the machine with the necessary finesse when pressing the window frames.

Read more...
World-class hoist maintenance
ABB South Africa Motion Control & Drives
In underground mining, hoists are among the most significant investments a company can make. ABB has developed ABB Care for Hoisting, designed to help mining companies transition from reactive or even preventive maintenance approaches to a truly predictive model, maximising hoist performance, extending asset life, and safeguarding operational continuity.

Read more...
Large-scale green hydrogen plant
Motion Control & Drives
As Europe’s first large-scale green hydrogen plant, Shell’s Holland Hydrogen 1 is a landmark renewable energy project. Mammoet was involved to plan and manage the road movements and key lifts that would bring the facility to life.

Read more...
Planetary gear units for high torque requirements
SEW-EURODRIVE Editor's Choice Motion Control & Drives
Packing a compact design, along with high torque and low-speed outputs, the new SEW PPK and SEW P2.e planetary gear units from SEW-EURODRIVE offer new capabilities in continuous heavy-duty applications where space is at a premium.

Read more...
Robotic filling systems for the pharmaceutical industry
Motion Control & Drives
Pharma Integration, a leading pharmaceutical manufacturer, aims to replace traditional mechanical filling lines with compact, fully automated systems that are 100% robot-driven using machines known as Azzurra. Their integrated Faulhaber drives play a crucial role in the fill-finish process, ensuring the highest precision and safety across multiple production steps.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved