IT in Manufacturing


Autonomous equipment for mine safety

March 2023 IT in Manufacturing


Maureen Phiri.

Artificial intelligence (AI) and machine learning (ML) have begun to transform many sectors, and the mining industry is no different. The inherently hazardous environment within a mine can be made far safer with AI-based solutions such as autonomous equipment. Not only do these solutions enable improved working conditions, but they mitigate the risk of injuries and fatalities, while also improving skills development and enhancing productivity, efficiency and profitability. Ensuring that mine workers have the skills to make use of these next-generation tools is imperative, and partnering with an experienced Temporary Employment Services (TES) provider can be hugely beneficial in this regard.

The 4th Industrial Revolution

As the world has become increasingly digitalised, we have moved into the 4th Industrial Revolution (4IR). One of the hallmarks of this revolution is the use of automated technology to disrupt and enhance processes. In the mining industry, a sector that is already unpredictable and sensitive to change, investment in automation solutions can help to improve safety, sustainability, productivity and efficiency.

With high operating costs and dangerous working conditions, many mines are investing in the use of AI, ML, virtual reality (VR), and particularly robotic solutions such as autonomous equipment. These solutions enable machines to perform dangerous tasks such as mapping, surveying, drilling and explosives handling, jobs which previously required the proximity of people, which in turn placed their lives in danger. Now, robots can take on these tasks instead, with greater accuracy, more efficiency and far less risk to human life.

Long-term benefits

Autonomous mining equipment that operates remotely can not only improve worker safety, but also has a host of other long-term benefits. Cost savings can be realised due to improved efficiency, and productivity can be reached faster because robots can work 24 hours a day – they do not require breaks or sleep, only periodic preventive maintenance. It also allows workers to transition from hazardous roles to monitoring the automated processes and operating machinery at a distance, using VR. However, there are numerous challenges when it comes to making the move to automation, robotics and AI.

Overcoming the hurdles

One of the most significant challenges for mines is infrastructure. Because mines are typically located outside of main centres, the infrastructure is not available to support the use of next-generation technology. Upgrading this can be costly and time-consuming, but necessary if digitalisation is to take place. In addition, areas may be difficult to access, which makes security and mobility an issue.

Aside from these potential problems, the introduction of automation could lead to the loss of jobs for people whose skill sets are being replaced. Workers need to be trained and upskilled, and given the tools and capabilities to adapt to meet the changing environment. Tertiary education facilities need to realign with new skills and new demand, and mines need to ensure that their training is brought up to speed. The already existing skills gap in the industry will continue to widen if this is not adequately addressed.

Partnering with the right TES provider

Moving into 4IR and working alongside digitalisation, AI, ML, robotics and automation is a cycle of continuous learning, adaptation, and skills development to ensure employees are not left behind. The right TES partner, one that understands the changes and challenges, and one that can work with the industry stakeholders, can be an invaluable asset. The people will help to ensure that the appropriate skills are in place, that skills development is aligned with need and demand, and that they work with mines to source and place the right talent. An experienced TES partner can also connect mining companies with facilities and training partners, with the specialists and skills required, to develop and adapt the skillsets, courses, training and upskilling that are required for the move into digitalisation.

Adapt or be left behind

Both employers and employees need to understand that technological innovation is necessary, and can deliver enormous benefits. The change is already upon us, and if mines stay in the past and do not adapt, they will be left behind as their competitors embrace digitalisation. Moving with 4IR is also key in maintaining the trust of investors, which is critical for sustainability and continued operations. The reality is that we cannot go backwards, and all mines need to start somewhere. The right TES provider can help, partnering with mining organisations to reach their goals, upskill and develop people, and enable them to move with the digital revolution.




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Bringing brownfield plants back to life
Schneider Electric South Africa IT in Manufacturing
Today’s brownfield plants are typically characterised by outdated equipment and processes, and face challenges ranging from inefficient operations to safety hazards. However, all is not lost, as these plants stand to gain a lot from digitalisation and automation.

Read more...
How to manage resilient MRO supply chains
RS South Africa IT in Manufacturing
In today’s fast-changing and unpredictable world, maintaining a resilient supply chain for Maintenance, Repair and Operations (MRO) is crucial for businesses across various sectors. RS South Africa MD, Brian Andrew shares his top five tips on how to approach and manage MRO supply chains to ensure resilience against future shocks.

Read more...
Digital twin technology for optimised asset management and maintenance
Schneider Electric South Africa IT in Manufacturing
In an era where technological advancements are rapidly transforming industries, digital twin technology is an important industry innovation that promises to redefine asset management and maintenance. It enables organisations, their internal teams, and external partners to stay one step ahead of potential downtime, and even catastrophic failure.

Read more...
Reshaping the future of air freight with Siemens software
Siemens South Africa IT in Manufacturing
Aerospace company, Natilus has adopted the Siemens Xcelerator portfolio of industry software. The company is focused on transforming the world’s supply chain with its next-generation blended-wing body aircraft, and through its use of Siemens software it has reduced the development time to build its first prototype aircraft by 50%.

Read more...
The power of connected vehicles in shaping the future of mobility
IT in Manufacturing
In today’s increasingly digital transformative world of mobility, connected vehicle architecture has emerged as a cornerstone of innovation, rapidly transforming how fleet owners interact with vehicles and the ecosystem.

Read more...
Accelerating digitalisation across process industries
ABB South Africa IT in Manufacturing
ABB has launched Do More With Digital, a global campaign highlighting the opportunities for the process industries to realise their full potential through digital transformation.

Read more...
Automation tips for eco-friendly plastic packaging
Omron Electronics IT in Manufacturing
The urgent need to reduce plastic packaging to alleviate environmental strain is widely recognised. However, the benefits of plastics should not be completely overlooked. To address this, efficient and resource-saving usage is essential.

Read more...
Hack-proof measurement technology
VEGA Controls SA Editor's Choice IT in Manufacturing
Users in the process industry have not prioritised cyber security. This might be because they assume the IT department’s responsibility, or they don’t feel directly threatened. However, both attitudes are neglectful, and here’s why: IT security should always be a joint task between IT and OT.

Read more...
How manufacturing with AI can drive a sustainable future
IT in Manufacturing
Global warming and the associated reality of climate change are the most discussed outcomes of unsustainable human behaviours. However, global warming is just one of the problems precipitated by the overuse of our natural resources. These must be addressed urgently, in addition to mitigating the cascading effect of global temperature shifts.

Read more...
Five steel producers taking action to decarbonise steel production
Editor's Choice IT in Manufacturing
Steel is crucial for engineering, construction and the energy transition. There is rising demand, but it produces 7% of global greenhouse gas (GHG) emissions. However, by 2030, near-zero emission steel at scale can be achieved by using ambitious, innovative technologies, and collaboration between steel purchasers, producers and companies providing enabling technologies.

Read more...