Maintenance, Test & Measurement, Calibration


How are infrared cameras calibrated?

October 2021 Maintenance, Test & Measurement, Calibration

Knowing the exact value of the radiation temperature is essential for the calibration process. It can be measured either by using a contact thermometer (in combination with the determination of the emissivity) or a transfer standard infrared thermometer. This value can then be used to determine the device constant for the initial calibration of the infrared sensors. The calibration temperature should be near the temperatures which occur at the respective applications.

Instrotech, the local supplier of Optris products, makes use of a transfer standard radiation thermometer CTlaser-PTB to measure the radiation temperature of a reference source. This instrument needs to be traceable to the international temperature scale from 1990 (ITS-90), so it is calibrated regularly by the PTB (German National Metrology Institute).

ITS-90 is a good approximation of thermodynamic temperature. It is based on 17 well-reproducible fixed values such as melting points of highly pure metals. Within the framework of ITS-90 the CTlaser-PTB is compared to national temperature standards from the PTB. This comparison within a closed chain of comparative measurements with a known uncertainty in measurement takes place regularly.

Based on the CTlaser-PTB, Optris produces the CTlaser- DCI as a high-precision reference IR thermometer for its customers. The DCI units are produced with pre-selected components supporting high stability of measurement. In combination with a dedicated calibration at several calibration points, the CTlaser-DCI achieves higher accuracy than units from series production.

Optically, an IR thermometer is described by the distance-to-spot ratio (D:S). Depending on the quality of the optics, a certain amount of radiation is also received from sources outside the specified measurement spot. The maximum value here equals the radiation emitted by a hemispheric radiant source. The respective signal change in correlation with a resize of the radiation source is described by the Size-of-source effect (SSE). As a result of this correlation, manufacturers of IR thermometers use accurately defined geometries for the calibration of their units, meaning that depending on the aperture of the radiation source (A) a distance (a) between the IR thermometer and the reference source is defined. Thus, the value specified in datasheets and technical documentation as measurement field is in general a certain defined percentage of this radiation maximum – values of 90% or 95% are common.

Optris has up-to-date in-house laboratories which fulfil the mandatory requirements for calibration stations. When issuing calibration certificates, it is not only the laboratory temperature and humidity that is documented but also the measurement distance and source diameter (calibration geometry).

Ambient temperature referencing source BR20AR

To improve the specified camera accuracy of the PI 450i T010 camera, a reference source with a high emissivity and a stable and known temperature must be positioned close to the subject to be scanned. The BR 20AR Ambient referencing source is equipped with a temperature probe with 0,1°C accuracy.

By integrating this highly accurate reference signal with the PIX Connect software, camera uncertainties resulting from device adjustment, ambient temperature drift and short-term stability, can be reduced to a system accuracy of 0,5°C. Other BR20AR features include:

• Reference radiator with high emissivity ideal for IR camera-based fever screening applications.

• Integrated 16-bit digital temperature sensor with 0,1 °C accuracy.

• Mounting bracket – adjustable for either ceiling or wall mounting.

• Plug-and-play installation with 20 m cable and suitable PIF connector.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

WearCheck leads the way in condition monitoring
Wearcheck Maintenance, Test & Measurement, Calibration
Minimising maintenance costs of mining and power-generating machinery and maximising its operational efficiency – these goals form the foundation of the proactive/preventive maintenance services provided by the expert technicians at condition monitoring specialist, WearCheck.

Read more...
Collect data three times faster
SKF South Africa Maintenance, Test & Measurement, Calibration
SKF has extended its renowned Microlog Analyzer family of data collection devices with the addition of the Microlog Analyzer dBX. Currently SKF’s most powerful diagnostic tool, this cutting-edge device redefines diagnostic capabilities, enabling users to take measurements three times faster than its predecessor.

Read more...
Custom solutions for pressure measurement
Instrotech Sensors & Transducers
Wherever pressure sensors are needed, a solution can normally be found in the Keller product catalogue. However, there are often great benefits to optimising a product specifically for integration and use in complete existing systems.

Read more...
Pressure sensors for hydrogen applications
Instrotech Pressure Measurement & Control
Keller manufactures isolated piezoresistive pressure sensors. The great advantage of the piezoresistive measuring principle is its high stability.

Read more...
Integrated liners for the mining industry
Maintenance, Test & Measurement, Calibration
Multotec has developed a range of composite integrated mill liners in response to the needs of local and international mining clients.

Read more...
OEM high-pressure transducer with maximum long-term stability
Instrotech Pressure Measurement & Control
Instrotech is offering KELLER 10LHP, the flagship OEM pressure transducer in the KELLER product portfolio, which exemplifies the highest standards.

Read more...
The criticality of maintenance in the water and wastewater segment
Schneider Electric South Africa Maintenance, Test & Measurement, Calibration
In a time of water shedding, climate change and ageing infrastructure, the importance of maintenance and support in the water and wastewater segment cannot be overstated.

Read more...
How dry ice blasting is revolutionising the mining industry
Maintenance, Test & Measurement, Calibration
Dry ice blasting has emerged as a game-changing technology for the mining industry, offering a range of advantages that are reshaping traditional cleaning methods.

Read more...
Quality test tools save costs at pulp and paper mill
Comtest Editor's Choice Maintenance, Test & Measurement, Calibration
A case study on how preventive maintenance and a few good test tools avoided unnecessary motor replacements at a pulp and paper company.

Read more...
Wind turbines with smart sensors
Instrotech Motion Control & Drives
The wind’s usable kinetic energy increases with the wind speed. Wind turbines, therefore, use kinetic energy to generate torque and then rotational movement. The rotor, consisting of three rotor blades, ...

Read more...