IT in Manufacturing


Deep-learning AI made accessible

September 2021 IT in Manufacturing

SICK Automation has launched a set of deep-learning software and services called dStudio, making artificial intelligence (AI) more accessible to the southern African market. This software works with machine vision solutions and simplifies quality inspection of components, assemblies, barcodes, surfaces, food produce and more.

The deep-learning software allows users to set up AI image classification onboard SICK smart devices. This allows these devices to use specially optimised neural networks to make decisions automatically and run accurate and reliable inspections.

dStudio is a SICK web service that can be used to train neural networks that are optimised for various devices, simply by inserting sample images of correct/incorrect examples. The image inference is carried out directly on the device in a short and predictable decision time, without the need for an additional PC. Results are sent to the control system as sensor values. Unlike its predecessors, dStudio removes the laborious process of developing rules and algorithms to identify patterns or defects. This removes the time-consuming process for harder-to-identify patterns/defects, such as leather creases, different nuts, or wood grain.

Intuitive user interface

dStudio offers an intuitive user interface, making it accessible to users without skilled AI knowledge. For more experienced users, the SICK AppSpace software platform allows them to create and customise their own deep learning sensor apps. Training progress and success are shown in clear graphics so that the trained neural network can be assessed prior to running it in an application. Further saving time and implementation costs, all system training takes place in the Cloud, removing the need for additional hardware or software training.

SICK deep learning is supported by the Inspector P 621 2D vision sensor and the SIM 1012 programmable sensor integration machine with SICK’s Picocam or Midicam streaming cameras. In time, the deep learning will also be enabled across both SICK smart 2D and 3D vision sensors, as well as data processing gateways.

“We believe that SICK’s deep learning products are the future of automation,” concludes Grant Joyce, head of sales, marketing and product management at SICK Automation South Africa. “Being accessible and economical, this technology can easily be implemented across Africa, offering massive boosts in efficiency, productivity and safety.”


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Even in autonomous systems, human insight is important
Schneider Electric South Africa IT in Manufacturing
As AI, IIoT and digital twins reshape industrial operations, Schneider Electric’s Kobus Vermeulen and Bafana Msibi argue that the operator’s role is shifting from controlling equipment to interpreting intelligence, validating AI recommendations and making decisions that improve

Read more...
AI-based quality inspection scales across P&G operations
Siemens South Africa IT in Manufacturing
Siemens and Procter & Gamble are expanding an AI-based visual inspection system across P&G’s manufacturing operations worldwide, inspecting products in real time at full line speed, and reducing scrap rates by 10 to 20% depending on the product.

Read more...
How sustainability unlocks real business impact
Rockwell Automation IT in Manufacturing
Sustainability has moved from a compliance obligation to a strategic driver of resilience and value for manufacturers. Rockwell Automation explains how its Triple A framework and connected-data approach help producers cut energy, water and waste while improving productivity.

Read more...
Mining’s AI future will depend on people as well as technology
IT in Manufacturing
South Africa’s mining industry is embracing digitalisation and AI, but AvenirHoldings chief executive officer, Tshidi Mndzebele says the real test is whether the people behind the industry are equipped to move forward with it, and outlines five things mining needs to get right.

Read more...
How BIC overcame operational silos to integrate technology and people
Rockwell Automation IT in Manufacturing
Manufacturing giant BIC deployed Plex MES from Rockwell Automation at its Bizerte plant in Tunisia, replacing fragmented, partly in-house software with a single cloud-based execution system that broke operational silos and improved shop-floor visibility.

Read more...
AI in industry is an early warning system, not a guarantee
Schneider Electric South Africa IT in Manufacturing
Schneider Electric’s Paul Steyn argues that AI in industrial maintenance is only as good as the infrastructure and people behind it, and explains the three layers a facility needs before predictive maintenance can deliver on its promise.

Read more...
SA’s mining industry must put people at the heart of its digital future
IT in Manufacturing
South Africa’s mining industry employs around 470 000 people while its digital transition accelerates. Avenir’s chief executive officer, Tshidi Mndzebele argues that technology should enable and upskill the workforce rather than replace it, setting out five ways mining can make technology work for its people.

Read more...
Quality control supports efficient tissue production
Valmet South Africa IT in Manufacturing
Valmet’s advanced quality control technology is helping tissue producers improve product consistency while reducing energy and raw material consumption. Its latest installation at KORO Paper in Vietnam combines real-time measurement, process optimisation and non-contact, nuclear-free quality control.

Read more...
Patented algorithm maximises operator efficiency
Rockwell Automation IT in Manufacturing
Rockwell Automation piloted a patented anomaly detection algorithm and FactoryTalk DataMosaix at its Twinsburg electronics plant, giving operators 30 to 60 days’ advance warning of stencil failure, improving fail rates by 22% and achieving a 200% return on investment.

Read more...
Cybersecurity must become part of the next era of industrial automation
Adroit Technologies IT in Manufacturing
The EU’s Cyber Resilience Act is setting a global benchmark for connected products, making cybersecurity a core engineering requirement in industrial automation. Adroit Technologies and Mitsubishi Electric explain how building security into controllers, PLCs and drives from the outset helps South African manufacturers protect production and meet international expectations.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved