November 2017System Integration & Control Systems Design
In process industries, demands are increasing for groundbreaking and innovative automation solutions that reduce costs. The greatest potential for optimisation is opened up by implementing a universal platform that covers both industrial automation and process automation. PC-based control from Beckhoff fits this bill by integrating process specific protocols and interfaces, and by offering an extended range of products for hazardous areas. Full implementation of HART functionality, both in the I/O system and in the TwinCAT engineering environment, promotes simple project planning and reliable commissioning.
TwinCAT automation software clearly reduces development efforts in process technology because it facilitates the application of comprehensive HART functions directly from the engineering interface. In this way, the TwinCAT FDT (field device tool) container enables implementation of any field device drivers (device type manager, DTM). Thus, an entire HART configuration can be implemented efficiently using a single tool.
The Beckhoff CommDTM integrates the TwinCAT platform into existing process control systems. With its help, the DTMs can be implemented in any FDT container. This applies to all field devices connected to the HART-capable EtherCAT Terminals. These devices can be configured and parameterised remotely in the known containers without requiring direct PLC access. As a result, system operation is simplified and reduced to the essentials. In addition, the Beckhoff OPC UA server and client enable secure global distribution of process data, as well as convenient system control and remote maintenance capabilities.
Explosion protection integrated into product portfolio
The new, highly compact EtherCAT Terminals in the ELX series are also HART capable. With intrinsically safe inputs/outputs, they enable the direct integration of field devices installed in hazardous areas, Zones 0, 1 or 2, into the automation system. The reduced wiring effort and associated space savings result in an integrated, cost-effective solution for process applications. Furthermore, the new CPX series of control panels and panel PCs makes the high-quality design and advanced multi-touch display technology from Beckhoff available for locations subject to explosion hazards.
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Editor's Choice
For every online retailer, warehouse logistics is part of the critical infrastructure. An Australian office equipment supplier has retrofitted the warehouse logistics installation of its central warehouse, and replaced the proprietary decentralised controllers of the conveyor lines with PC-based control from Beckhoff, based on powerful EtherCAT communication.
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The proportion of renewable energies from solar, wind and water is rising continuously. However, sufficient storage options are of the essence to use these energies as efficiently as possible. GKN Hydrogen offers a particularly compact and safe option, low-pressure metal hydride hydrogen storage systems with PC-based control from Beckhoff.
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System Integration & Control Systems Design
Upgrading your control system by integrating PLCs with scada systems should be a simple seamless process. Regrettably, the industry is plagued with control system integration and upgrade myths and misconceptions that can lead to liability issues, project delays, cost overruns and decreased plant performance.
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System Integration & Control Systems Design
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It is my opinion that most tuning methods are very crude. They do of course also offer a starting point for tuning if one is not fortunate enough to have a sophisticated tuning package like a Protuner around.
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