IT in Manufacturing


Not enough is being done around industrial cybersecurity

August 2017 IT in Manufacturing

From energy plants to airports, and mines to the manufacturing shop floor, companies are realising that the IIoT, (Industrial Internet of Things) presents an enormous potential for better efficiencies and sustained growth. Operational Technology (OT) and Information Technology (IT) networks are becoming more interconnected to take advantage of this potential, and although this could transform OT (scada, DCS, ICS) procedures and methods, it also brings with it new risks to the OT environment – risks for which the industry is not yet equipped to handle, cyber risks.

Tommy Thompson.
Tommy Thompson.

OT cyber attacks are not just theory, they are happening

Just in the last few months, we have seen two outbreaks of ransomware that brought a stop to production at a few of the world’s leading automotive manufacturers. To add to this, there have been several other well-publicised attacks against OT systems, and these attacks are only going to increase. These incidents are not just specific to one sector, as all industries in the OT space could be affected.

Critical infrastructure attacks are not just targeted at power companies, as was the case with a Ukraine power company that was attacked twice in a period of twelve months, resulting in over 80 000 households being affected. These attacks are also targeting water utility companies. In the past few years, there have been three major attacks against water utilities – in the first attack, a cyber criminal managed to compromise the OT environment and spill 800 000 litres of raw sewage into surrounding areas, including a 4-star hotel. In a second attack, an unknown group of cyber criminals compromised a utility’s OT systems and changed the chemical balance for drinking water. The affected water had to be pumped out to sea. In the most recent attack, a water department’s smart meter central management unit was hacked and used to reprogram all the smart meters.

There have also been cyber attacks against manufacturing companies. In one case against a glue manufacturing company in northern America, hackers managed to get into the OT system and then hold the company to ransom. In a more recent attack, a pharmaceutical company was compromised and the hackers aimed not only to steal the IP, but also at disrupting the manufacturing processes.

The risks and where to start

We need to acknowledge that these risks exist and pose a real threat to the industry. OT systems were not designed with security in mind; they were designed and built with availability, integrity, and uptime as the principal requirements. We need to create the awareness and understanding that these systems, that were in some cases previously separate (air-gapped), now need to be protected. Industrial espionage, cyber criminal gangs, extortion and ransom – these are just some of the threats that form part of the new threat landscape to OT systems. Attacks and disruptions on OT systems put reputation, production, people, and profits at risk.

Inserting a firewall between the corporate IT network and the OT environment is no longer enough. It’s a start, but the companies running these types of new generation OT systems need to build a more resilient infrastructure.

The cybersecurity process should start with the collaboration between the OT and IT teams. The IT team understands cybersecurity and the OT team understands ICS and scada and their unique requirements. A second step would be to perform a passive risk assessment along with segmenting your OT environment. During the assessment process, all OT assets will be identified, classified and then lastly, assigned a level of risk. The above process will also assist with the grouping of similar assets, which will allow for successful segmentation to help protect the various OT layers, along with adding a layered defence to the OT environment. There also needs to be the formulation of a functional cybersecurity policy, as this will help to outline where the company needs to go, and more importantly, what is needed to achieve the parameters set out in the cybersecurity policy.

To end it off, staff need to participate in cybersecurity awareness training. An educated employee can make better decisions when faced with a potential fraudulent email or someone who has contacted them, stating they are from IT and need to reset a password. An educated employee will also think twice about inserting a USB drive, perhaps found outside the parking lot, into the corporate network.

For more information contact Tommy Thompson, Nclose, +27 (0)11 463 0096, [email protected], www.nclose.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Five data centre trends to watch in 2025
IT in Manufacturing
Any innovation that comes out in 2025 – whether it’s flying cars, highly advanced AI or a breakthrough medical treatment – will be built on the back of an equally innovative IT foundation driven by data. Data that needs to be stored, managed and made accessible in the data centre, in the cloud or at the edge. Is it too much of a stretch to say the future of humankind is dependent on data storage? We don’t think so.

Read more...
Recovering from a cyberattack
IT in Manufacturing
While many organisations have invested heavily in frontline defence tools to try to keep out bad actors, they have spent far less time and money preparing for what happens when the criminals eventually get in. And they will get in.

Read more...
The value of proactive maintenance management
Schneider Electric South Africa IT in Manufacturing
Maintenance has come a long way from the days when we waited for things to break, and thanks to the ever-increasing capabilities of technology, predictive maintenance has become a viable solution for keeping equipment running smoothly and efficiently around the world.

Read more...
Significant decarbonisation can be achieved in the mining industry
ABB South Africa IT in Manufacturing
ABB has released a global report titled ‘Mining’s Moment’, which highlights the progress being made by the mining industry to make operations more sustainable.

Read more...
Pinpointing pipeline occurrences in seconds, not hours
Schneider Electric South Africa IT in Manufacturing
At any given moment, thousands of kilometres of critical assets flow through pipelines that cross veld, mountainous areas, dense forests, and even busy streets. Surprisingly, many of these pipelines operate either unmonitored or with scant oversight, leading to missed opportunities for operational continuity and efficiency.

Read more...
Next-generation AI-enhanced electronic systems design software
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software has launched the latest advancement in its electronic systems design portfolio. The next-generation release takes an integrated and multidisciplinary approach, bringing a unified user experience that delivers cloud connectivity and AI capabilities to push the boundaries of innovation in electronic systems design.

Read more...
Spatial computing and AI – where no man has sustainably gone before
Schneider Electric South Africa IT in Manufacturing
Some will argue that we now live in a sci-fi world where we dream of electric sheep, and today’s technology – unlike HAL – can provide us with the answers we seek. To the realist it might seem a bit implausible, but when you start using terms like ‘spatial computing realises sustainable AI’ it doesn’t seem that far-fetched.

Read more...
Safeguarding DCS today and tomorrow
Schneider Electric South Africa IT in Manufacturing
Today’s distributed control systems (DCS) are highly intelligent, converging OT and IT in a centralised manner that allows for simplified management and coordination of operations. It is technology evolution at its finest, but with a caveat, cybersecurity challenges.

Read more...
Quantum computing is not as futuristic as it sounds
IT in Manufacturing
The first quantum computer was created almost three decades ago. While its applications are still unknown to many, this advanced field combines computer science, physics and mathematics to deliver solutions the world has been trying to find for aeons – and those it doesn’t yet know it needs.

Read more...
Transform field data into actionable business data
IT in Manufacturing
As part of its ongoing commitment to enhancing industry connectivity, Teledyne Gas & Flame Detection is making its new and proprietary Teledyne GDCloud available with the company´s GS700, GS500 and Shipsurveyor portable gas leak detectors, and also its PS200 portable four-gas monitor for personal safety and confined-space applications.

Read more...