System Integration & Control Systems Design


PC-based control

July 2014 System Integration & Control Systems Design

Beckhoff’s Scientific Automation integrates robotics, measurement technology and condition monitoring into the standard control platform alongside PLC, motion control and safety technology. TwinCAT utilises the multi-core technology of modern processors, so that complex mathematical algorithms for robotic applications or measurement analysis can be performed on separate cores, without performance implications for the PLC. When configuring a PC-based controller with multi-core CPU, the TwinCAT user can define which cores are visible to the operating system and which ones are 100% available to the TwinCAT runtime. This allows robot transformations to be calculated on one core while the PLC is executed on another.

PC-based control integrates six-axis robot kinematics into the standard controller

With TwinCAT kinematic transformation, various robot kinematics such as 2-D parallel kinematics, 3-D delta or Scara can be programmed either with DIN 66025 commands or with the PLCopen-compliant function blocks from the PLC.

Beckhoff provides for a uniform appearance at the assembly cell with a scalable range of active and passive panels featuring multi-touch operating technology. Display sizes from 175 to 600 mm as well as versions with different connections and processor powers provide the user with maximum variety and flexibility. Further advantages of the multi-touch panel series are gained from the use of CP-Link 4, a one cable technology for separating the control unit from the PC by a distance of up to 100 m: Video signal, USB 2.0 and power supply are carried by a standard CAT.6A cable. The user benefits not only from the higher flexibility, but from the reduced cable and assembly costs.

Acceleration and angle measurement directly in the field

Measures to optimise machine availability, e.g. condition monitoring, are becoming increasingly important in mechanical engineering. To integrate condition monitoring Beckhoff offers suitable I/O components and TwinCAT 3 libraries, and the latest addition to this product family is the EP1816-3008 EtherCAT Box. Equipped with two integrated three-axis acceleration sensors and 16 digital inputs, it can be used for an easily installed and cost-effective implementation of vibration and shock as well as tilt monitoring in longitudinal and transverse directions. Thus users can acquire additional data on the status of robotic and gantry type applications with high precision and no great effort.

For more information contact Kenneth McPherson, Beckhoff Automation, +27 (0)11 795 2898, [email protected], www.beckhoff.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

PC-based automated production system for photo calendars
Beckhoff Automation Fieldbus & Industrial Networking
Producing up to 1800 photo calendars per hour using more than 90 servo axes, Durrer Spezialmaschinen develops a wide variety of special-purpose machines from the design phase to commissioning. A new production system for photo calendars proves the importance of comprehensive motion control expertise, with AM8000 servomotors and AX5000 servo drives from Beckhoff used for over 90 dynamically controlled axes.

Read more...
Beckhoff’s TwinCAT Vision functionality extended
Beckhoff Automation Fieldbus & Industrial Networking
The Beckhoff TwinCAT 3 Vision software portfolio offers additional image processing functions and extra options for camera integration.

Read more...
Get started with machine vision right away
Beckhoff Automation Fieldbus & Industrial Networking
The VUI2000 series from Beckhoff is being joined by four new vision units.

Read more...
TwinCAT Vision functionality extended
Beckhoff Automation IT in Manufacturing
The image processing and camera integration capabilities of Beckhoff’s TwinCAT 3 Vision software have been expanded.

Read more...
New range of vision units
Beckhoff Automation Sensors & Transducers
Beckhoff has added four new vision units to its VUI2000 series. They integrate a camera, illumination and liquid lens technology for simplified installation.

Read more...
Compact drive and control technology
Beckhoff Automation Fieldbus & Industrial Networking
When custom machine builder Lehnen Industrial Services introduced a filling machine for lip balm, the company was surprised by the amount of interest in this premium system. In order to meet this demand, they decided to standardise the machine. The necessary adaptability is provided by the scalable control technology from Beckhoff.

Read more...
The state of the SI industry remains strong and is expanding
System Integration & Control Systems Design
The system integration (SI) industry is expanding with the adoption of AI, automation and data sharing, allowing companies to improve operational efficiency and competitiveness across diverse sectors.

Read more...
Distributed servo drive system with extended voltage range and additional braking option
Beckhoff Automation Electrical Power & Protection
Beckhoff’s AMP8620 supply module and AMP8805 distribution module are now also available with an extended voltage range for the AMP8000 distributed servo drive system.

Read more...
Industrial PCs with new processor generations and increased performance
Beckhoff Automation Fieldbus & Industrial Networking
PC-based control technology from Beckhoff has always benefited from the convergence of automation and the IT world. Current examples include the use of the latest industry-standard processor generations, high-quality and demand-optimised flash memory, and the long-term availability version of Windows 11.

Read more...
New EtherCAT digital input and output terminals
Beckhoff Automation Fieldbus & Industrial Networking
The new EL14xx and EL24xx EtherCAT Terminals from Beckhoff complement the company’s existing broad portfolio in the area of digital input/output, and combine proven functions with an optimised circuit architecture.

Read more...