Control loops and advanced control applications across all layers of a plant often depend on the proper functioning of each other for successful process operation. Unavoidably, the performance of these control assets deteriorates over time, and identifying the cause among the vast army of possibilities is key for trouble free plant functionality.
When things go wrong, the first problem is to identify faulty instrumentation and poorly performing loops. This can become overwhelming on large plants, since the more control loops there are, the less the capacity to monitor them individually and the less time there is available to investigate and solve the problems. Without the proper tools, this can be like trying to find a needle in a haystack.
To help, Matrikon offers an effective monitoring tool that readily diagnoses control problems and can provide detailed on-line reports for every loop tested. It can also be used to affect loop tuning. This technology is the result of extensive industrial experience combined with focused university research.
The cause of poor loop performance is often due to cycling, response speeds, valves sticking, inappropriate proportional band, over/under tuned loop, controller design, interaction with other loops, defective instrumentation and hysteresis. The problem is identifying which one, and this requires investigation. The Matrikon tool pinpoints the cause using its one- screen-all-loops reporting system called Tree-Map coupled with a detailed tabular drill down report.
Tree-Map shows on one screen all the bad loops using a colour code and a proportional box sizing system in order to attract operator attention. The detailed reports display control loop performance analysis for easy interpretation, while also providing remedial action guidelines. Once the causes of poorly performing loops have been identified, users can then optimise and tune multiple loops simultaneously for best possible plant operation.
EtherCAT interoperability removes industrial networking barriers
Fieldbus & Industrial Networking
Selecting the right communication technology is one of the most important decisions engineers make, and interoperability helps with that decision. Key development tools and standards ensure interoperability among many EtherCAT devices and manufacturers.
Read more...Condition monitoring to go Turck Banner Southern Africa
Fieldbus & Industrial Networking
Anyone who wants to efficiently monitor the climate in control cabinets will find a comprehensive range of control cabinet monitors for the DIN rail in Turck Banner’s cabinet condition monitoring family.
Read more...Enhancing AI-powered object detection and recognition capabilities Vepac Electronics
Fieldbus & Industrial Networking
Innodisk has announced its cooperation with Advantech, a global leader in AIoT and edge computing. This collaboration leverages Innodisk’s customisable MIPI camera modules and Advantech’s Intel x86-based AFE-R360 solution to enhance AI-powered object detection and recognition capabilities, expanding visual applications for autonomous mobile robots in smart factories and warehouses.
Read more...Rugged, agile and scalable boards Vepac Electronics
Fieldbus & Industrial Networking
Embedded computing pioneer, AAEON has launched the PICO-ASL4 and GENE-ASL6, both featuring the new Intel Atom x7000RE Processor Series for the edge.
Read more...Rugged gateway board with open-source flexibility Vepac Electronics
Fieldbus & Industrial Networking
The SRG-CM4 from Vepac brings all the open-source flexibility of the Raspberry Pi OS and ecosystem to AAEON’s signature rugged, durable gateway design to create a truly industry-ready modular system.
Read more...New safety I/O modules for functional safety in highly automated operations
Fieldbus & Industrial Networking
Belden has expanded the Lumberg Automation LioN family with its new LioN-Safety I/O Modules. Designed to support functional safety efforts in industrial operations, the modules streamline the transmission of data over existing networks.
Read more...IO-Link master for the automation and IT world ifm - South Africa
Fieldbus & Industrial Networking
The decentralised IO-Link master modules from ifm serve as a gateway between intelligent IO-Link sensors and the fieldbus. Important information on the intelligent sensors can also be simultaneously sent.
Read more...Condition monitoring with IO-Link rotary encoders Pepperl+Fuchs
Fieldbus & Industrial Networking
Whether in the materials handling industry, in packaging machines or in wind turbines, sensors with an IO-Link interface are increasingly being used to pave the way to Industry 4.0. Pepperl+Fuchs was one of the first manufacturers to launch an absolute rotary encoder with IO-Link interface, that was available in numerous variants and with a wide range of setting parameters.
Read more...Moxa launches high-bandwidth Ethernet switch portfolio RJ Connect
Fieldbus & Industrial Networking
Moxa has announced its new MRX Series Layer 3 rackmount Ethernet switches that support 64 ports with up to 16 ports of 10GbE speed to accelerate data aggregation for industrial applications.
printer friendly version