EtherCAT is a well-established technology for machine level control networks. Now the EtherCAT Technology Group (ETG) has also put a focus on the factory network, enhancing the EtherCAT specification by defining services for the supervisory control level. As a result, EtherCAT now provides Ethernet communication not only between control systems, but to the supervisory systems as well. The new EtherCAT Automation Protocol (EAP) simplifies the direct access of process data from field devices at the sensor/actuator level and also supports the integration of wireless devices.
For the factory level, the base protocols for process data communication have been part of the EtherCAT specification from the very beginning. Now the ETG has enhanced those with services for the parameter communication between control systems and for routing across system boundaries. Uniform diagnostic and configuration interfaces are also part of the EAP. It can be used in switch-based Ethernet topologies as well as via wireless Ethernet. Process data is communicated like network variables, either cyclically or event-driven. Both the classic EtherCAT Device Protocol, which utilises the special EtherCAT functional principle of ‘processing on the fly’, and the new EAP make use of the same data structures and facilitate vertical integration to supervisory control systems and networked controllers.
Since EAP mainly uses already available protocols and services, for example, those already implemented in many EtherCAT control systems for access to field devices from outside via TCP/IP, it is a fully compatible enhancement of the standard. While EAP handles the communication in the millisecond range on the process control level and between control systems, the EtherCAT Device Protocol handles I/O and motion control communication in the field level in the microsecond range.
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