Flow Measurement & Control


Concrete measurement quality

May 2008 Flow Measurement & Control

The Universal Flow Monitors 2FR system for concrete trucks is designed to record flows of water added to the concrete batch to maintain quality. The dual-purpose water management system also gives a flow alarm when washout occurs after the concrete pour. Fleet operators can use 2FR units with flow alarms in their satellite navigation system to notify dispatchers immediately when trucks are ready for redeployment.

The water management system is designed for water-add and chute washout in concrete truck applications
The water management system is designed for water-add and chute washout in concrete truck applications

Whereas concrete trucks typically require two flowmeters, the Universal Flow Monitors system offers the efficiency of one CoolPoint vortex-shedding flowmeter for both water-add and washout functions. The flowmeter’s accuracy is ±1% of actual flow, thereby meeting requirements of US Department of Transportation Federal Highway Administration FP-03 552.05. It has one set-point alarm for washout and a pulse outflow signal for water-add flow monitoring.

The unit is a non-mechanical meter that has no moving parts to stick or coat. It is not susceptible to typical concrete-truck flowmeter problems such as meter hang-up caused by entrained dirt, acid wash and compressed air over-ranging.

The 2FR water system is equipped with a solenoid valve that is more dependable than a manual valve for adding water. The solenoid valve’s fully on or fully off feature avoids the fault of a partially opened manual valve that can keep flow below a rate accommodated by the flowmeter. The truck driver pushes an in-cab button to actuate the solenoid valve to full flow position and allow flow into the drum.

The 2FR water management system can accommodate flows from 7 l/min to 200 l/min. The system’s washout switch actuates at 8 l/min flow when the chute is being washed. Total amount of water added is shown in a cab LCD display in a self-contained box that also holds the solenoid valve actuation button. The system includes cabling for power to truck battery, valves and the in-cab display.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Uncompromising flow rate measurement
Burkert South Africa Flow Measurement & Control
Bürkert’s FLOWave is a hygienic and safe flow measurement solution with many benefits for pharmaceutical or food production processes.

Read more...
Electromagnetic flow measurement
Siemens South Africa Flow Measurement & Control
The SITRANS FM electromagnetic flowmeters from Siemens deliver high-precision volume measurement of electrically conductive liquid applications – from water, wastewater and irrigation to hygienic processes and even mining slurries with magnetic particles.

Read more...
ABB unveils next generation of electromagnetic flowmeters
ABB South Africa Flow Measurement & Control
ABB has launched its latest generation of electromagnetic flowmeters, bringing unmatched accuracy, connectivity and flexibility to industrial and utility applications.

Read more...
Precision measurement for ultra-pure water systems
Flow Measurement & Control
[Sponsored] Ultra-pure water (UPW) is essential in industries where even minor contaminants can impact product quality and process integrity. Anton Paar’s L-Cor Coriolis mass flowmeters provide a highly accurate and hygienic solution by directly measuring the mass of the liquid using the Coriolis effect, ensuring a high level of cleanliness.

Read more...
Inline process solutions for gold mining
Anton Paar Flow Measurement & Control
[Sponsored]The extraction and processing of gold ore requires precision and efficiency to maximise yield and minimise losses. Automation and continuous monitoring of critical process steps are essential to ensure optimal production. Anton Paar offers advanced inline measurement solutions which enable full automation and real-time monitoring of key steps in gold extraction and processing.

Read more...
Magnetic-inductive flow sensor
ifm - South Africa Flow Measurement & Control
The SMF magnetic-inductive flow sensor revolutionises liquid and creamy flow measurement. With IO-Link, it enables digital data transmission, eliminating blind spots in production.

Read more...
Hygienic flow measurement for the food industry
ifm - South Africa Flow Measurement & Control
With the SMF magnetic-inductive flow meter, ifm offers a solution for the hygienic flow measurement of media with variable flow rates through a pipe, such as beer, milk or fruit juice.

Read more...
Case History 197: Bad reboiler temperature control.
Michael Brown Control Engineering Editor's Choice Flow Measurement & Control
It is very important that reboiler temperature controls operate well in petrochemical refineries, or the product quality can really suffer. I was asked to check such a control in a refinery where they were having problems with one of these controls.

Read more...
Precision measurement for ultra-pure water systems
Anton Paar Flow Measurement & Control
[Sponsored] Ultra-pure water (UPW) is essential in industries where even minor contaminants can impact product quality and process integrity. Anton Paar’s L-Cor Coriolis mass flowmeters provide a highly accurate and hygienic solution by directly measuring the mass of the liquid using the Coriolis effect, ensuring a high level of cleanliness.

Read more...
Eliminating splashbacks, spills and early shutoffs in ultra high-flow fuelling
Flow Measurement & Control
Husky Corporation has unveiled the latest innovation in fuelling technology with its newly designed StreamShaper for ultra high-flow applications, which minimises early shutoffs and splashback spills.

Read more...