Motion Control & Drives


Drive incorporates dynamic auto-tuning

April 2007 Motion Control & Drives

The frequency inverter drives of the new FRA700 series from Mitsubishi Electric are high-end units designed for demanding, modern mechanical and plant engineering applications. These drives feature advanced technologies, including:

* Mitsubishi's real sensorless vector control (RSV).

* Integrated PLC with 32 DI and 17 DO.

* Terminal block acting as remote I/O.

* On-board Modbus ASCII/RTU and RS485.

* Motion control (positioning, speed and torque control).

* 270% motor rated current for 0,5 s and 200% for 60 s.

* Connectivity to all open networks.

* Wide range from 0,4 to 630 kilowatts (400 V a.c. and 600 V a.c.).

The drives enable users to configure an economical system tailored to the needs of their applications - either as standalone island solutions or as part of complex systems and machine designs.

Real sensorless vector control

The frequency inverters function precisely, even without complex speed feedback and a key software component of this modern control technology is Mitsubishi Electric's RSV system. RSV provides high torque across the entire adjustment range, even at low speeds. Other benefits claimed by Mitsubishi include improvements in dynamic speed performance, smooth running characteristics and start-up torque. These enable the frequency inverters to achieve levels of performance and control that were previously only possible with DC or servo drives. An effective torque limiting system protects both the motor and the machine. Suspended loads, like those in cranes and hoists, can be positioned precisely with a motor equipped with a pulse generator (closed loop system).

Sensorless vector control is made possible by precise motor data. An auto-tuning function operates even when the motor is not running. This is able to rapidly identify the necessary characteristics of any standard motor. When the system is running, control parameters are adjusted continuously by an online auto-tuning function, which automatically minimises speed fluctuations caused by rising motor temperatures and ensures high-precision operation at all times.

Integrated PLC

The FRA700 series is fitted with an integrated PLC which provides direct access to all drive parameters and can function as an autonomous controller and monitoring device. Engineers can implement their own application program to customise the drive characteristics, thus keeping valuable know-how inside the company.

Plug-and-play configuration

Interfaces to standard industrial fieldbus systems can be implemented with optional expansion cards. The frequency inverters of the FRA700 system can also be used in networked systems together with motion control systems from Mitsubishi Electric. This is made possible by the new option card for the SSCNET (servo system controller network) fieldbus system. The high-speed motion control network is configured by plug-and-play - no transfer parameters need to be entered manually.

Intelligent diagnostics and service functions

Modern diagnostics and maintenance functions protect the inverters against failures and downtime. An automatic self-diagnostic system actively monitors all components that are subject to wear and displays warnings long before the unit can fail. The operating hours counter makes it possible to plan servicing in advance and the service-friendly design ensures the units are quickly back in operation.

User-friendly operation

Setting up and operating the inverters is simple. Automatic motor data identification and an integratal noise filter ensure that the drive is ready for operation immediately. A one-touch digital dial control provides fast access to all important drive parameters. Current operating data and messages are displayed on the removable control unit.

The frequency inverter can be configured and maintained by a PC connected to a standard USB port. The configuration software includes powerful user support functions like graphical machine analysis.

Long service life

Technical improvements and new components ensure that the compact frequency inverters have an above-average service life. High-quality capacitors, robust cooling fans and PCBs with two layers of varnish all contribute to this.

Available in a wide output range

The frequency inverter model FRA700 is available with output capacities from 0,4 to 630 kilowatts, and for three-phase power supplies from 380 to 480 or 500 V (at 50 or 60 Hz). The inverters can handle high overloads of up to 200% for one minute and up to 270% for 0,5 seconds. Other models available are 575 V (FR-A760) power supplies.

CBI-electric: low voltage, is the sub-Saharan distributor of the Mitsubishi Electric range of automation products. This range includes programmable logic controllers, human machine interfaces, variable speed drives, servo drives and Mitsubishi motor control equipment. A qualified team of sales engineers is able to advise customers and supply back-up support and service. All products carry a 12-month warranty.

For more information contact Sheldon Olivier, CBI-electric, +27 (0)11 928 2000, [email protected], www.cbi-electric.com



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

World’s largest production capacity mine hoist
Motion Control & Drives
BB has been selected by global mining company BHP to deliver, install and commission three friction hoists and a further electrical system for a Blair service hoist to its Jansen Potash project in Canada.

Read more...
Innomotics showcases efficient motors and drives at Hannover Messe
Motion Control & Drives
Innomotics recently presented its innovations and solutions for a sustainable industry at Hannover Messe 2025. Highlights included a novel Active Vibration Control System, IE6 energy efficiency class motors, and new product partnerships.

Read more...
New torque sensors for fastening applications
Spero Sensors & Instrumentation Motion Control & Drives
Sensor Technology, a global leader in innovative torque and load measurement solutions, has launched its latest advancement in torque sensing technology.

Read more...
Versatile variable speed drive for efficient motor control
iTek Drives Motion Control & Drives
The Invertek Optidrive is a versatile variable speed drive designed for efficient motor control in various applications.

Read more...
Servo motor for demanding and dynamic applications
Festo South Africa Motion Control & Drives
The EMMT-AS servo motor is ideal for demanding and dynamic applications, and is known for its excellent controllability and path accuracy for precise positioning tasks.

Read more...
The future of motion control
SEW-EURODRIVE Motion Control & Drives
MOVI-C from SEW-EURODRIVE is a cutting-edge modular automation system integrating controllers, drives and software for seamless motion control.

Read more...
Affordable robotics and automation
igus Motion Control & Drives
Visitors should prioritise a visit to the igus South Africa stand, where some exciting and affordable innovations in robotics and automation will be on display.

Read more...
Hazardous area solutions
Extech Safety Systems Motion Control & Drives
SEW-EURODRIVE is revolutionising industrial automation with advanced gear units, decentralised drives and the energy-efficient MOVIGEAR system.

Read more...
Advancing industrial automation with cutting-edge drive technology
SEW-EURODRIVE Motion Control & Drives
SEW-EURODRIVE is revolutionising industrial automation with advanced gear units, decentralised drives and the energy-efficient MOVIGEAR system.

Read more...
Actuator with integral controller
SMC Corporation South Africa Motion Control & Drives
The new EQ series of slide-type and rod-type electric actuators from SMC feature a fully integrated controller, providing a simpler to set up, easier to use, space-saving solution that simultaneously helps users to save energy and reduce CO2 emissions.

Read more...