Motion Control & Drives


AC drives increase energy savings and reliability

March 2006 Motion Control & Drives

Whenever health, safety and environmental issues are important, the quality and reliability of machines and processes becomes vital. In most cases that quality and reliability will, in turn, be dependant on precise and dynamic control of AC motors.

Vacon provides AC drives for applications used in commercial building automation, pulp and paper and several other industries requiring stepless adjustment of the rotational speed of the world's most common industrial electric motor, the squirrel cage induction motor.

By controlling the motor according to the actual need, AC drives produce considerable energy savings, improving adjustability and reducing the load on the source of power as well as mechanical stress on machinery. In some installations, the investment in such a drive can pay for itself in as little as six months.

Vacon also offers regenerative drives especially developed for applications requiring regenerative braking. These drives produce practically harmonic-free energy that can be fed back into the supply, resulting in a significant increase in overall system efficiency.

The new high-performance Vacon NXP drive launched recently is designed to provide optimal control at all times, ensuring a high operational quality and availability for the entire lifespan of the system. Available up to 3 MW in voltages from 230 V to 690 V, the new drive incorporates the latest trends in functionality and options to cope with demanding automation, motion control and machine building applications.

"In developing the new NXP, Vacon wanted to create a perfect mix of user-friendliness and functionality," says Rob Hare, marketing director of CHI Control. "Their designers have left the good things unchanged and focused on providing functions and options requested by customers."

The new Vacon NXP can run both standard induction motors and permanent magnet synchronous motors in all configurations from servo to dedicated high-speed permanent magnet motors. New feedback device support has been added for absolute encoders and resolvers in addition to traditional incremental pulse encoders.

To simplify the design, cut costs and improve user safety, the new Vacon NXP has an integrated safe disable function. Certified according to EN-954-1, Category 3, this function can be used to ensure that the drive will not start, for instance, during maintenance or servicing of the machine, eliminating the need for a conventional safety switch. The safe disable function cannot be used for electrical maintenance.

For the supervision of motors in potentially explosive atmospheres, Vacon offers a cost-saving thermistor input integrated into the drive. The Vacon NXP thermistor input is compliant with ATEX 94/9/EC so that an external thermistor is no longer required.

The new drive incorporates a number of new and enhanced features. The default All-in-One application package now offers full 32-bit performance, and the NXP application package contains applications for positioning control and shaft synchronisation, and a system interface application for use in demanding drive systems.

Support for Ethernet TCP/IP communication and other services is now also available, allowing a higher degree of flexibility in system and machine integration, as when configuring and monitoring several drives at a time via the Internet.

"The fact that there is now a single product range - for motors ranging from one kilowatt to several megawatts - that can offer such a high level of functionality and intelligence, represents a major advance in the field of motor drives," Hare adds.

For more information contact Rob Hare, CHI Control, 011 827 9124, [email protected]





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Next-gen battery-driven grease gun
SKF South Africa Motion Control & Drives
SKF’s innovative TLGB 21 battery-driven grease gun optimises lubrication efficiency and reduces costs, by seamlessly combining advanced technology with a smart, rugged design.

Read more...
Autonomous robots provide green logistics
DNH Tradeserve t/a DNH Technologies Motion Control & Drives
In 2007, Heinrich Amminger and Martin Trummer from Austria had an idea for revolutionising warehouse logistics. They developed the automated small part warehouse – an intelligent and very environment-friendly logistics system that is winning an increasing number of customers for Ylog, a startup company.

Read more...
Precision drives on the Red Planet
DNH Tradeserve t/a DNH Technologies Motion Control & Drives
More than 100 electric motors from maxon have been used on the Red Planet, and have withstood cosmic radiation, dust storms, and temperature fluctuations. The key to success is standard industrial products.

Read more...
Solar-powered drive solution for water pumps
Schneider Electric South Africa Motion Control & Drives
Schneider Electric South Africa has launched its Altivar Solar ATV320 variable speed drive (VSD), a solar-powered drive solution that is compatible with a wide range of water pumps, catering for water challenges and decarbonisation of irrigation pumping and agriprocessing machinery.

Read more...
Dependable belt rip detection
Motion Control & Drives
Becker Mining has launched the newly developed BRS4.0 belt rip detection system, with advanced features for greater durability, higher efficiency, and improved safety.

Read more...
Flat face and flat face screw couplings for mining
Motion Control & Drives
Quick couplings are the critical connectors that keep mining systems running. Within the mining industry, the choice of coupling can significantly impact equipment performance, downtime, and maintenance costs. Stucchi offers flat face and flat face screw couplings that are designed to withstand mining’s unique challenges.

Read more...
The importance of original branded bolt securing products
Bearing Man Group t/a BMG Motion Control & Drives
BMG is concerned about the proliferation of counterfeit merchandise, and the dangers associated with using inferior goods.

Read more...
New-generation drill rig
Motion Control & Drives
Epiroc is launching the new-generation PowerROC T35, offering both increased fuel efficiency and faster operations.

Read more...
Compressed air treatment do’s and don’ts
Artic Driers International Motion Control & Drives
As a long-established importer and manufacturer of air dryers, Artic Dryers often sees the results of poor installation and issues with aftercoolers that create serious problems in air drying systems.

Read more...
Understanding standby, prime and continuous gensets
WEG Africa Motion Control & Drives
The increasing reliance of South African businesses on generator sets to mitigate power disruptions highlights a crucial need for proper selection based on specific operational demands. Despite their growing usage, there is still widespread confusion about how to choose the appropriate genset, often leading to inefficient and costly decisions.

Read more...