Level Measurement & Control


Sludge blanket monitoring

March 2006 Level Measurement & Control

Imrey's Marsh Mill Dryers plant in Devon, UK, produces 260 000 tonnes of china clay each year. The Marsh Mill plant, which uses up to 60 litres of water every second, is responsible for returning water to the River Plym and it is essential that treatment follows strict environmental guidelines. Failure to do so results in heavy fines imposed by the Environmental Agency.

To help Marsh Mill to adhere to these guidelines it was decided that a key part of the treatment process, the monitoring of the effluent tanks, should be automated. Visual monitoring by staff has previously allowed over pumping and there was a continued risk of human error. One MSL600 is now mounted on each tank, giving the control room accurate reading of the levels, which enables them to optimise the pumping operation, meet the requirements of the water discharge licence and avoid any costly or damaging incidents.

The MSL600 is well suited to this application. A bridge-mounted control unit, connected to an ultrasonic transducer mounted below the surface of the water, provides a direct 0/4-20 mA output proportional to the sludge blanket level, accurate to within 35 mm.

The instrument's self-cleaning function is of particular importance for this application, where clay particles could soon coat the sensor. Compressed air jets generated within the control unit are used to clean the surface of the transducer at programmable intervals to clear away the clay and maintain optimum efficiency.

For more information contact Dave Rosser, Dupleix Liquid Meters, 011 457 0500, [email protected], www.dlm.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Level measurement in oil storage
VEGA Controls SA Level Measurement & Control
Measuring the level of crude oil in storage is essential for safe and efficient operations. VEGA offers solutions that effectively address the challenges, ensuring precise and consistent level measurements in crude oil storage facilities. VEGA’s sensors offer reliable data on the volume, level and pressure of all types of media. Accurate level measurement is complicated by crude oil thermal expansion properties, particularly in lighter oil grades.

Read more...
Cloud-based inventory management
Endress+Hauser South Africa Level Measurement & Control
Netilion is an award-winning cloud-based IIoT ecosystem designed for industrial processes. It connects the physical and digital worlds to send valuable information from the field straight to your phone, tablet or other device.

Read more...
Smart solutions for tabletting
VEGA Controls SA Level Measurement & Control
The manufacturing of pharmaceuticals is considered to be one of the most challenging production environments. Pharmaceutical manufacturers across the globe have opted for VEGA sensors in their production facilities.

Read more...
Magnetostrictive level transmitter
WIKA Instruments Level Measurement & Control
WIKA’s new model FLM-Tx-FLEX magnetostrictive level transmitter is used for high-accuracy, continuous level detection of liquids, including those with long insertion lengths.

Read more...
Superhero vision for hazardous waste environmental control
VEGA Controls SA Level Measurement & Control
VEGA understands that in the world of hazardous waste management, ensuring both safety and efficiency is crucial. With the disposal of chemicals requiring conscientious attention to ethical and ecological standards, innovative solutions are mandatory. Among these solutions, non-contact level sensors emerge as a game changer, offering increased safety in environments laden with dangerous substances.

Read more...
Copper mining powered by VEGA
VEGA Controls SA Level Measurement & Control
VEGA sensors are an integral part of the continuous monitoring and control systems across the board in mining and beneficiation processes. The robustness, reliability and precision of VEGA instruments make them a good choice for managing liquid levels and ensuring the smooth operation of the production process.

Read more...
Cloud-based inventory management software
Endress+Hauser South Africa Level Measurement & Control
Netilion is an award-winning cloud-based IIoT ecosystem designed for industrial processes. It connects the physical and digital worlds to send valuable information from the field straight to your phone, tablet or other device.

Read more...
Level sensing, conveyor control and grid resistors
DRH Components Editor's Choice Level Measurement & Control
DRH Components is a specialist electric component and systems supplier with a focus on the control of electric motors. As part of its wide variety of products, the company markets the entire Bindicator range. Bindicator manufactures sensors for dry bulk and liquid level measurement.

Read more...
Level measurement under extreme plant processing conditions
VEGA Controls SA Level Measurement & Control
Level measurement in LNG and LPG processes is about answering the simple question: “How much product is in the tank?” However, obtaining an exact value is not easy. The products are often under pressure, cryogenic, and highly explosive. Sensors from Vega have been operating successfully in all stages of the LNG/LPG process for many years.

Read more...
Grounding of hydrostatic level sensors
WIKA Instruments Level Measurement & Control
Hydrostatic level sensors are very often installed in outdoor applications, primarily in the water and wastewater industries. A good connection to ground is essential when installing hydrostatic level sensors, since no grounding or poor grounding can result in destruction or damage to the level sensor.

Read more...