Data Acquisition & Telemetry


Plant-wide telemetry

June 2003 Data Acquisition & Telemetry

The roles of telemetry and data acquisition are very often closely related and indeed use the same information from the plant. Remote control applications generally require the use of some form of telemetry, to get the signals from one location to another over some distance. This is generally a point-to-point system, however, modern telemetry systems are no longer confined just to the one to one applications with plants requiring more complex architectures for telemetry.

The telemetry system needs to use either existing plant cables/plant infrastructure or wireless means to transfer the signals. Omniflex's recently launched T2 Maxiflex CPUs are designed specifically for data acquisition and telemetry applications. They require no user application programs when used for data acquisition or telemetry applications, making them an ideal platform for telemetry systems.

One simply plugs them in; connects field wiring and powers up. All I/O is scanned automatically and I/O status assembled into data interchange table (DIT). Using a technique called 'Network Subscriptions' (same idea as subscribing to a magazine from the newsagent) the data required by either party can be shared between themselves. This is done on time interval basis for analogs and change of state for digitals. This is achieved without writing one line of program code. Maxiflex is configured using a Windows-based configuration management package which edits the Maxiflex DIT table and invokes the network services necessary to implement the data transfer between either end of the telemetry system. These configuration files can be saved and stored on the PC/laptop. Configuration can be done at the unit itself or via the network, which is especially useful when access to the other end of the system is difficult. These tools also facilitate browsing of the system for engineering staff.

Being modular and flexible, Maxiflex can accommodate systems of varying size, from those with primitive front end instruments right up to sophisticated measurement devices with on-board communications ports, eg, RS232/RS485, Modbus, HART, Ethernet.

Network media that is supported includes copper cable, radio - wireless, fibre optic and combinations of all the aforementioned.

Maxiflex networks can be implemented on copper cable (screened twisted pair - instrument cables) up to 10 km between the furthest points. Radio systems can be used for wireless applications where cable infrastructure is non-existent or cabling costs are prohibitive. Other network media such as fibre optic cable or Ethernet plant backbone, etc, can also be used. A Maxiflex telemetry system can also comprise combined elements of the above media.

Figure 1(a). Point-to-point
Figure 1(a). Point-to-point

Figure 1(b). Multidrop bus topology
Figure 1(b). Multidrop bus topology

Telemetry topologies include point-to-point and multidrop bus (Figure 1, (a) and (b)) complex - star, ring, and combinations (Figure 2, (a) and (b)) and redundant link.

Figure 2(a). Star topology
Figure 2(a). Star topology

Figure 2(b). Ring topology
Figure 2(b). Ring topology

Maxiflex can be used to implement simple point-to-point or multidrop (cable sharing) systems right the way up to advanced and complex plant topologies mixing combinations of star, ring and bus and even redundant network connections where necessary. Supported communications protocols include Conet (twisted pair copper cables or existing plant cable), Conet/m (Conet for wireless applications radio links), Conet/e (Conet on Ethernet based infrastructure), modbus (RS232/RS485 based communications) and modbus TCP (Ethernet based infrastructure).

The configuration is easy, using a free Windows-based software package called 'OmniSet' and a serial cable available from Omniflex. Conet Explorer is a complete suite of software for configuration management, programming and terminal access which has full features to cater for the needs of the end users system. Simple selection of pull down options allows the user to completely configure the CPU. This configuration includes the ability to create multidrop telemetry systems using the Omniflex Conet local area network up to 10 km on twisted pair cable.

Figure 3. Sample configuration screen
Figure 3. Sample configuration screen

Maxiflex provides a cost-effective solution to telemetry applications and simplifies the field I/O systems by eliminating the need to write time-consuming application programs for telemetry. Should some control or interlocking be required this can be integrated within the system as an application program. An IEC61131 programmed CPU can also be used for application where the user may want to write control applications in ladder or function block. Maxiflex I/O systems cover analog inputs, voltage, current, thermocouple, RTD and digital inputs, potential free and voltages up to 200 V d.c. series contact chains, pulse inputs up to 50 kHz, Modbus devices, custom RS232 or RS485 protocols. Many field devices have HART protocol on board and this can be wired directly into the Maxiflex system via a HART network interface module. This has the benefit of making the entire spectrum of field instrument data available to the supervisory system.

Figure 4. Maxiflex’s ability to be connected at any point in the plant hierarchy
Figure 4. Maxiflex’s ability to be connected at any point in the plant hierarchy

Integration into scada is easily achieved from PC systems and all network data can be made available through the use of Windows operating system OPC servers to which the scada systems become clients to retrieve the data.

For more information contact Ian Loudon, Omniflex, 031 207 7466, www.omniflex.com



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

The industrial era of wireless telemetry and radio communication
Schneider Electric South Africa Data Acquisition & Telemetry
Today’s advanced wireless telemetry offers a range of benefits that go beyond cost savings, including greater flexibility and mobility, remote monitoring capabilities, and enhanced safety.

Read more...
Keeping mine outstations connected
Omniflex Remote Monitoring Specialists Industrial Wireless
Remote monitoring specialist, Omniflex has helped wireless data communications systems firm, Scan RF implement site-wide monitoring systems at the 17 000-hectare Kolomela iron ore mine in South Africa.

Read more...
Connecting every transport node
RJ Connect Editor's Choice Data Acquisition & Telemetry
Stockholm's bus system strategically links urban mainline, suburban mainline, non-mainline routes, community service buses and night buses. To acquire and process data from multiple sources and analyse onboard information on their moving buses, Transdev sought a dependable and powerful onboard computer. It teamed up with CatAB, Moxa’s local representative, known for delivering top-notch industrial data communication boards and equipment since 1988.

Read more...
Paratus South Africa boosts Tantum IT’s connectivity with Eutelsat
Data Acquisition & Telemetry
Tantum IT is a leading IT service provider specialising in remote IT management, cloud services, and secure data handling for industries in remote and high-demand environments. To overcome its connectivity challenges, Tantum IT chose Paratus, an official distributer of Eutelsat OneWeb’s Low Earth Orbit services, to provide the solution.

Read more...
Simplifying battery management for remote dual-voltage systems
Omniflex Remote Monitoring Specialists Electrical Power & Protection
Ian Loudon, international marketing and sales manager at remote monitoring specialist, Omniflex outlines the advantages of dual-voltage power supply in field environments.

Read more...
The role of alarm annunciators in temperature monitoring
Omniflex Remote Monitoring Specialists Temperature Measurement
Director at alarm annunciator specialist, Omniflex explores the importance of alarm annunciators in temperature monitoring applications, drawing on examples from different industrial settings.

Read more...
Keeping an eye on invisible radiation
Omniflex Remote Monitoring Specialists Analytical Instrumentation & Environmental Monitoring
At its peak in 1994, the energy generation capacity of the UK’s nuclear power stations was 12,7 GW across 16 plants. In 2024, the capacity has fallen to around 5 GW, and the number of stations is down to nine. However, this is far from the end of the story as spent nuclear fuel remains radioactive for centuries, and requires rigorous safety processes to safeguard against leaks.

Read more...
Wireless communication system for remote access to data
KROHNE Data Acquisition & Telemetry
KROHNE has introduced the OPTIBRIDGE 3880 IIoT data logger for remote data services, acquisition and evaluation. It is a fully autonomous battery- or mains- powered wireless communication system for remote access to measurement data.

Read more...
New industrial tablet series for non-ex applications
Pepperl+Fuchs Data Acquisition & Telemetry
Pepperl+Fuchs is introducing a rugged tablet series in accordance with MIL-STD-810H. The slim Windows-based devices are available with a 20 or 25 cm display, offering numerous customisation options and an extensive range of accessories.

Read more...
Plant signal conditioning
Omniflex Remote Monitoring Specialists Flow Measurement & Control
Often, plant managers have a deep understanding of all the key operational challenges facing their facility, and have a broad knowledge of the instrumentation that can help solve them. However, they might not always be aware of the latest innovations that can make their lives even easier.

Read more...