IT in Manufacturing


Yokogawa releases Platform for Advanced Control and Estimation R5.02

September 2018 IT in Manufacturing

Yokogawa has announced that together with Shell, it has developed Platform for Advanced Control and Estimation R5.02. This software suite brings together advanced plant process control technology developed by Shell with the real-time control technology that Yokogawa has developed in its role as a control system supplier.

The upgrade from version R5.01 provides enhanced functionality that will help customers optimise the control of operations throughout their plants, maintain high system availability, reduce operator workload, and improve productivity. The Platform for Advanced Control and Estimation suite is positioned as a solution in Yokogawa’s OpreX Asset Operations and Optimisation family.

Advanced process control systems improve product yield and reduce energy consumption by maintaining temperature, flow rate, pressure, and other process values within a set range, keeping them as close as possible to their optimal set points. Such systems are increasingly used in facilities such as oil refineries, petrochemical plants and natural gas liquefaction trains. Advanced control solutions are attracting considerable interest due to their ability to improve productivity.

Yokogawa’s Platform for Advanced Control and Estimation suite delivers the following functionality:

• Multivariable model predictive control (the control of multiple variables based on predictions made using models of the dynamic characteristics of plant responses).

• Soft sensing for estimating quality in real time based on temperature, flow rate, pressure, and other process values.

• Customisation of calculations.

The suite is continuously enhanced in response to changing customer requirements. The release of version R5.02 meets the need for solutions that can optimise the control of operations throughout a plant, ensure high availability, and ­alleviate problems of high workload caused by reductions in the number of plant operators and expansion in the range of items that must be monitored and controlled.

Enhancements

1. Plant-wide optimisation of control with large-scale applications

With large-scale applications, advanced control systems need to be able to process huge amounts of data. Version 5.01 of this software is suitable for small to medium-size applications and can optimise the control of individual processes. With the enhancements made to R5.02, this software now offers significantly greater processing speed. As a result, it can now handle large-scale applications involving multiple processes and is thus capable of optimising the control of operations throughout a plant.

2. Maintaining high system availability regardless of changes in operational conditions or ageing of facilities

With this software, a trend line showing the predicted values when advanced control is active (closed loop prediction trend) can be superimposed over a trend line that is based on the actual measured values. By comparing them, it is possible to identify errors in a dynamic response model. Such errors are the result of deterioration in advanced control performance caused by changes in operational conditions or the ageing of facilities. System availability can be maintained by rebuilding the dynamic response model whenever these errors become significant.

R5.02 has been enhanced to enable the display of a trend line that predicts plant behaviour when advanced control is inactive (open loop trend). This enables operators to know in advance what impact this will have on a process.

3. Improved operability for efficient operation and monitoring

With a single press of a key, operators can call up items from a list of recently displayed screens. Frequently used screens can also be accessed quickly by registering them as favourites.

About OpreX

OpreX is the comprehensive brand for Yokogawa’s industrial automation (IA) and control business. The OpreX name stands for excellence in the technologies and solutions that Yokogawa cultivates through the co-creation of value with its customers, and encompasses the entire range of Yokogawa’s IA products, services, and solutions. This brand comprises the following five categories: OpreX Transformation, OpreX Control, OpreX Measurement, OpreX Execution, and OpreX Lifecycle. Platform for Advanced Control and Estimation, OpreX Asset Operations and Optimisation family solution in the OpreX Transformation category, delivers operational excellence throughout an enterprise’s activities, from production through to supply chain optimisation and risk and business management.

For more information contact Christie Cronje, Yokogawa South Africa, +27 11 831 6300, [email protected], www.yokogawa.com/za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Five data centre trends to watch in 2025
IT in Manufacturing
Any innovation that comes out in 2025 – whether it’s flying cars, highly advanced AI or a breakthrough medical treatment – will be built on the back of an equally innovative IT foundation driven by data. Data that needs to be stored, managed and made accessible in the data centre, in the cloud or at the edge. Is it too much of a stretch to say the future of humankind is dependent on data storage? We don’t think so.

Read more...
Recovering from a cyberattack
IT in Manufacturing
While many organisations have invested heavily in frontline defence tools to try to keep out bad actors, they have spent far less time and money preparing for what happens when the criminals eventually get in. And they will get in.

Read more...
The value of proactive maintenance management
Schneider Electric South Africa IT in Manufacturing
Maintenance has come a long way from the days when we waited for things to break, and thanks to the ever-increasing capabilities of technology, predictive maintenance has become a viable solution for keeping equipment running smoothly and efficiently around the world.

Read more...
Significant decarbonisation can be achieved in the mining industry
ABB South Africa IT in Manufacturing
ABB has released a global report titled ‘Mining’s Moment’, which highlights the progress being made by the mining industry to make operations more sustainable.

Read more...
Pinpointing pipeline occurrences in seconds, not hours
Schneider Electric South Africa IT in Manufacturing
At any given moment, thousands of kilometres of critical assets flow through pipelines that cross veld, mountainous areas, dense forests, and even busy streets. Surprisingly, many of these pipelines operate either unmonitored or with scant oversight, leading to missed opportunities for operational continuity and efficiency.

Read more...
Next-generation AI-enhanced electronic systems design software
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software has launched the latest advancement in its electronic systems design portfolio. The next-generation release takes an integrated and multidisciplinary approach, bringing a unified user experience that delivers cloud connectivity and AI capabilities to push the boundaries of innovation in electronic systems design.

Read more...
Spatial computing and AI – where no man has sustainably gone before
Schneider Electric South Africa IT in Manufacturing
Some will argue that we now live in a sci-fi world where we dream of electric sheep, and today’s technology – unlike HAL – can provide us with the answers we seek. To the realist it might seem a bit implausible, but when you start using terms like ‘spatial computing realises sustainable AI’ it doesn’t seem that far-fetched.

Read more...
Safeguarding DCS today and tomorrow
Schneider Electric South Africa IT in Manufacturing
Today’s distributed control systems (DCS) are highly intelligent, converging OT and IT in a centralised manner that allows for simplified management and coordination of operations. It is technology evolution at its finest, but with a caveat, cybersecurity challenges.

Read more...
Quantum computing is not as futuristic as it sounds
IT in Manufacturing
The first quantum computer was created almost three decades ago. While its applications are still unknown to many, this advanced field combines computer science, physics and mathematics to deliver solutions the world has been trying to find for aeons – and those it doesn’t yet know it needs.

Read more...
Transform field data into actionable business data
IT in Manufacturing
As part of its ongoing commitment to enhancing industry connectivity, Teledyne Gas & Flame Detection is making its new and proprietary Teledyne GDCloud available with the company´s GS700, GS500 and Shipsurveyor portable gas leak detectors, and also its PS200 portable four-gas monitor for personal safety and confined-space applications.

Read more...