Machine vibrations are important indicators when it comes to assessing the current condition of a machine. Damage to rolling element bearings and other machine components can be detected at an early stage before costly machine downtime occurs. The new ifm smart IO-Link vibration sensor helps to implement a simple and scalable condition monitoring approach using but a single device.
The new VVB30x condition monitoring sensor continuously detects vibrations in all three dimensions. From the measured values recorded, the sensor calculates proven indicators to evaluate the machine condition. This includes information on fatigue (v-RMS), mechanical friction (a-RMS), impacts (a-Peak) and bearing wear (Crest factor). As an additional wear indicator, the surface temperature is also transmitted. The sensor also offers a whole range of other smart functions. In the Basic condition monitoring version, the sensor can continuously analyse and reliably communicate any unbalance developing in the machine. The sensor also calculates the machine operating hours based on the machine-related vibration level, which is another auxiliary variable in modern maintenance.
Last but not least, the DataScience condition monitoring version of the device also comes with a smart bearing demodulation process for reliable and continuous bearing analysis, known as BearingScout.
The new vibration sensor uses IO-Link for data transmission, device diagnostics and parameter setting. This enables users to implement vibration monitoring and analysis in a scada system by any manufacturer using standard fieldbus protocols. Optionally, this can be done simultaneously via a standardised MQTT or HTTPS interface in any IT system. With the moneo IIoT platform, ifm electronic offers a whole range of smart additional functions for root cause failure analysis, making it easy to implement IT-based condition monitoring. Configuration is also very easy via IO-Link. In agreement with the respective machine category according to ISO 20816-3, predefined limit value profiles are stored directly in the device and can be adapted to the respective target application using the corresponding system command. In the event of a limit value being exceeded, a detailed root cause analysis is easily possible, even without moneo, thanks to the integrated BLOB ring memory. Up to 12 seconds of raw data can be made available automatically if required. In addition, the sensor has an internal characteristic value history that provides an overview of the last nine days.
With condition monitoring, damage to pumps, fans, geared motors, vacuum pumps and many other rotating machines can be detected at an early stage. This means that maintenance work can be planned cost-effectively and in line with requirements, maximising machine availability. Where vibrations in machines have an impact on the quality, condition monitoring also helps to improve the production process.
Minelert industrial solutions
Fieldbus & Industrial Networking
Profitek provides cutting-edge industrial networking, automation and IoT solutions for harsh environments.
Read more...The ultimate industrial LoRaWAN gateway
Fieldbus & Industrial Networking
The GW-101-LORA-4AO is the ultimate industrial LoRaWAN gateway, combining advanced IoT connectivity with expandable I/O.
Read more...Industrial Power-over-Ethernet DC injector
Fieldbus & Industrial Networking
The ML-NET-INJECT series sets the standard for industrial PoE, featuring IP68-rated RJ45 connectors and military-grade components for extreme reliability.
Read more...Industrial networking IO-Link
Fieldbus & Industrial Networking
Balluff IO-Link Network Modules enable seamless, intelligent communication between sensors, actuators and control systems. Designed for Industry 4.0, they provide real-time data exchange, simplify wiring, and enhance diagnostics.
Read more...Hirschmann Lemur PoE Light Management Series
Fieldbus & Industrial Networking
The Hirschmann Lemur PoE Light Management Series provides intelligent power and lighting control for industrial environments as an edge switch.
Read more...Hirschmann MSP Modular Series
Fieldbus & Industrial Networking
The Hirschmann MSP Modular Series is a scalable networking solution designed for adaptability and high performance in industrial applications.
Read more...PC-based automated production system for photo calendars Beckhoff Automation
Fieldbus & Industrial Networking
Producing up to 1800 photo calendars per hour using more than 90 servo axes, Durrer Spezialmaschinen develops a wide variety of special-purpose machines from the design phase to commissioning. A new production system for photo calendars proves the importance of comprehensive motion control expertise, with AM8000 servomotors and AX5000 servo drives from Beckhoff used for over 90 dynamically controlled axes.
Read more...Easy parameter setting of vision sensors ifm - South Africa
Sensors & Transducers
Contour verification and object inspection are two of the most important functionalities in industrial imaging. With the new O2D5xx series, ifm now offers a solution that perfectly masters both functionalities
Read more...Keeping an eye on oil consumption with moneo ifm - South Africa
IT in Manufacturing
Manufacturing companies in the metal industry need oils and other fluids that are consumed by their machines. To make this consumption transparent and to establish a link to the ERP system, Arnold Umformtechnik relies on the IIoT platform, moneo, in combination with the SAP-based software solution Shop Floor Integration (SFI) – both from ifm.
Read more...Beckhoff’s TwinCAT Vision functionality extended Beckhoff Automation
Fieldbus & Industrial Networking
The Beckhoff TwinCAT 3 Vision software portfolio offers additional image processing functions and extra options for camera integration.
printer friendly version