IT in Manufacturing


Making a world of difference with process automation

September 2023 IT in Manufacturing

Across societies and economies, many of us take it for granted that we have reliable power at the flip of a switch, that water flows at the turn of a tap, or that goods are available at our fingertips. What we rarely think about are the sophisticated, interconnected processes, systems, technologies and operations working around the clock to enable everyday life as many of us know it.

ABB’s ‘Making a World of Difference’ programme demonstrates how its automating, electrifying and digital technologies are making a world of difference by enabling industries to become more efficient and sustainable, from hydrogen and mining to water, shipping, emissions monitoring, and automation. ABB’s involvement also extends to hydrocarbons, pulp and paper, ports, food and beverage, and metals. “Our technologies and experts orchestrate industrial processes, machinery and systems to operate seamlessly and efficiently to enable our everyday,” says John Manuell, ABB’s local division manager.

At the heart of this seeming magic, in the background is process automation. For nearly 50 years, automated measurement and control of plants and processes has been central to empowering the industries that provide the basic building blocks of our everyday lives – power, water, metals, minerals, chemicals and transportation.

Today, fuelled by economic and population growth, these industries are working hard to meet one of their greatest challenges: reducing emissions and increasing the share of low-carbon sources in their energy mix. ABB’s integrated automation and electrical systems are essential to supporting industries on their sustainability journey, helping control production, while optimising the use of power and navigating the energy transition.

For more than a century, automation systems have been enabling industries that provide the basic building blocks of our everyday lives. And for over 40 years, ABB has built and maintained a leadership position in DCSs, which are at the heart of some of the largest and most critical operations on our planet. For many producers, a key action is to electrify processes formerly powered by combustion and fossil fuels to enable a transition to greener energy sources. Integrated process and electrical control and power management increase energy efficiency of operations, and reliably incorporate renewable energy sources. Digital technologies furthermore allow experts to cost-effectively design and deploy such integrated systems for efficiency, ease of use, and energy optimisation.

To maximise economies of scale, many plants today produce single commodities. At the same time, demand for customisation drives smaller, specialised plants that are close to the customer. Automation must scale to address these varying needs. Automation is a significant asset base for producers, and often the digital core of the business. As digitalisation progresses, operational and information technology will converge, allowing value-adding applications to run on the ‘edge’ of the process, or in the cloud.

“The control system of tomorrow will leverage new business models that facilitate change, while conforming to workplace expectations. ‘Automation-as-a-service’, with readily accessible and selectable applications, will provide options alongside traditional business models,” predicts Manuell.

Without the energy, materials and commodities that underpin our lives, and the technologies, systems and people that automate, electrify and digitalise the infrastructures that provide them, our world would not be the same. ABB is proud to contribute to orchestrating industries and society to run safer, smarter and more sustainably, and help make the magic behind our everyday lives – through process automation.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

South Africa’s AI revolution is here – but are we secure?
IT in Manufacturing
South African businesses are sprinting to embrace generative AI, lured by its potential to drive efficiency, productivity and innovation. But here’s the stark reality: without a rock-solid cybersecurity foundation, AI will become a Trojan horse, opening the floodgates to sophisticated cyber threats.

Read more...
Black Rock Mining centralises mining operations with AVEVA
IT in Manufacturing
Black Rock Mine Operations replaced and upgraded its existing infrastructure, and installed additional capacity to expand production from 3 to 4,6 million tons in three years. The new system is powered by a suite of AVEVA solutions.

Read more...
Shaping data resilience strategies with AI and hybrid cloud solutions
IT in Manufacturing
In today’s rapidly evolving digital landscape, organisations are under growing pressure to secure their operations against increasingly sophisticated cyberthreats, including those that leverage AI to enhance the success rate of attacks. In this landscape, it has become essential to ‘fight fire with fire’ – harnessing AI as a means to counter these threats.

Read more...
Cloud or on-prem? Decoding the choices for South African enterprises
IT in Manufacturing
The debate between on-premise and cloud computing architectures remains a prominent topic among businesses, particularly in South Africa.

Read more...
Advancements in wire rope testing
IT in Manufacturing
Being able to get instant, real-time and portable detection of wire rope flaws can make a significant difference for operational teams. There have been a number of significant technological advancements and tools entering the market that help wire rope operators detect and resolve problems faster.

Read more...
Quantum computing power: four steps to protecting your business
IT in Manufacturing
Are you ready for Q-day? Post-quantum cryptography isn’t just an IT issue, it’s a business continuity concern. Quantum computing is fast becoming a reality.

Read more...
Schneider Electric relaunches legacy access control systems
Schneider Electric South Africa IT in Manufacturing
Schneider Electric South Africa has relaunched its comprehensive access control platform to help customers upgrade from ageing and obsolete systems.

Read more...
Digitalisation in mining - the advantage you need now
Schneider Electric South Africa IT in Manufacturing
Digitalisation offers immense and proven benefits such as streamlining operations, reducing error and accelerating workflows. Mining operators today leverage digital technologies to improve efficiency, sustainability and very importantly, safety.

Read more...
The shape of water – automating hydropower operations
Schneider Electric South Africa IT in Manufacturing
Hydropower is undoubtedly one of the building blocks of today’s renewable energy industry and its operations need to be efficient, reliable and sustainable. Automation must therefore form part of today’s modern hydropower operations to improve resource management and enhance reliability.

Read more...
ABB technology powers three substations in Uganda
ABB South Africa Electrical Power & Protection
ABB delivered solutions for three substations run by Uganda’s leading utility, Umeme Limited, which manages and operates the state-owned leased electricity distribution network assets.

Read more...