IT in Manufacturing


Making a world of difference with process automation

September 2023 IT in Manufacturing

Across societies and economies, many of us take it for granted that we have reliable power at the flip of a switch, that water flows at the turn of a tap, or that goods are available at our fingertips. What we rarely think about are the sophisticated, interconnected processes, systems, technologies and operations working around the clock to enable everyday life as many of us know it.

ABB’s ‘Making a World of Difference’ programme demonstrates how its automating, electrifying and digital technologies are making a world of difference by enabling industries to become more efficient and sustainable, from hydrogen and mining to water, shipping, emissions monitoring, and automation. ABB’s involvement also extends to hydrocarbons, pulp and paper, ports, food and beverage, and metals. “Our technologies and experts orchestrate industrial processes, machinery and systems to operate seamlessly and efficiently to enable our everyday,” says John Manuell, ABB’s local division manager.

At the heart of this seeming magic, in the background is process automation. For nearly 50 years, automated measurement and control of plants and processes has been central to empowering the industries that provide the basic building blocks of our everyday lives – power, water, metals, minerals, chemicals and transportation.

Today, fuelled by economic and population growth, these industries are working hard to meet one of their greatest challenges: reducing emissions and increasing the share of low-carbon sources in their energy mix. ABB’s integrated automation and electrical systems are essential to supporting industries on their sustainability journey, helping control production, while optimising the use of power and navigating the energy transition.

For more than a century, automation systems have been enabling industries that provide the basic building blocks of our everyday lives. And for over 40 years, ABB has built and maintained a leadership position in DCSs, which are at the heart of some of the largest and most critical operations on our planet. For many producers, a key action is to electrify processes formerly powered by combustion and fossil fuels to enable a transition to greener energy sources. Integrated process and electrical control and power management increase energy efficiency of operations, and reliably incorporate renewable energy sources. Digital technologies furthermore allow experts to cost-effectively design and deploy such integrated systems for efficiency, ease of use, and energy optimisation.

To maximise economies of scale, many plants today produce single commodities. At the same time, demand for customisation drives smaller, specialised plants that are close to the customer. Automation must scale to address these varying needs. Automation is a significant asset base for producers, and often the digital core of the business. As digitalisation progresses, operational and information technology will converge, allowing value-adding applications to run on the ‘edge’ of the process, or in the cloud.

“The control system of tomorrow will leverage new business models that facilitate change, while conforming to workplace expectations. ‘Automation-as-a-service’, with readily accessible and selectable applications, will provide options alongside traditional business models,” predicts Manuell.

Without the energy, materials and commodities that underpin our lives, and the technologies, systems and people that automate, electrify and digitalise the infrastructures that provide them, our world would not be the same. ABB is proud to contribute to orchestrating industries and society to run safer, smarter and more sustainably, and help make the magic behind our everyday lives – through process automation.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Five data centre trends to watch in 2025
IT in Manufacturing
Any innovation that comes out in 2025 – whether it’s flying cars, highly advanced AI or a breakthrough medical treatment – will be built on the back of an equally innovative IT foundation driven by data. Data that needs to be stored, managed and made accessible in the data centre, in the cloud or at the edge. Is it too much of a stretch to say the future of humankind is dependent on data storage? We don’t think so.

Read more...
Recovering from a cyberattack
IT in Manufacturing
While many organisations have invested heavily in frontline defence tools to try to keep out bad actors, they have spent far less time and money preparing for what happens when the criminals eventually get in. And they will get in.

Read more...
The value of proactive maintenance management
Schneider Electric South Africa IT in Manufacturing
Maintenance has come a long way from the days when we waited for things to break, and thanks to the ever-increasing capabilities of technology, predictive maintenance has become a viable solution for keeping equipment running smoothly and efficiently around the world.

Read more...
Significant decarbonisation can be achieved in the mining industry
ABB South Africa IT in Manufacturing
ABB has released a global report titled ‘Mining’s Moment’, which highlights the progress being made by the mining industry to make operations more sustainable.

Read more...
Pinpointing pipeline occurrences in seconds, not hours
Schneider Electric South Africa IT in Manufacturing
At any given moment, thousands of kilometres of critical assets flow through pipelines that cross veld, mountainous areas, dense forests, and even busy streets. Surprisingly, many of these pipelines operate either unmonitored or with scant oversight, leading to missed opportunities for operational continuity and efficiency.

Read more...
Integrated solutions power the future of mining
ABB South Africa Motion Control & Drives
ABB has a diverse array of solutions that cater to multiple industry sectors, and especially mining. Mining companies across South Africa are embracing automation and control technologies.

Read more...
Next-generation AI-enhanced electronic systems design software
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software has launched the latest advancement in its electronic systems design portfolio. The next-generation release takes an integrated and multidisciplinary approach, bringing a unified user experience that delivers cloud connectivity and AI capabilities to push the boundaries of innovation in electronic systems design.

Read more...
Spatial computing and AI – where no man has sustainably gone before
Schneider Electric South Africa IT in Manufacturing
Some will argue that we now live in a sci-fi world where we dream of electric sheep, and today’s technology – unlike HAL – can provide us with the answers we seek. To the realist it might seem a bit implausible, but when you start using terms like ‘spatial computing realises sustainable AI’ it doesn’t seem that far-fetched.

Read more...
The impact of gearless mill drive technology on CO2 emissions
ABB South Africa Motion Control & Drives
ABB has released an in-depth white paper detailing the vital role that gearless grinding technologies can play in driving productivity in mining while simultaneously reducing their carbon footprint.

Read more...
Safeguarding DCS today and tomorrow
Schneider Electric South Africa IT in Manufacturing
Today’s distributed control systems (DCS) are highly intelligent, converging OT and IT in a centralised manner that allows for simplified management and coordination of operations. It is technology evolution at its finest, but with a caveat, cybersecurity challenges.

Read more...