IT in Manufacturing


Creating intelligence in oil and gas

April 2023 IT in Manufacturing


Hennie Colyn.

The oil and gas industry plays a major role in the global economy and has in recent years come under increasing pressure to meet sustainability targets, while still maintaining high levels of operations and lowering the end-to-end lifecycle costs of its assets.

It is a tall order, which has seen owners, operators and engineers looking at strategies that will realise the above. Fortunately, thanks to advances in connectivity and digital analytics, companies can move towards a posture that allows them to enter the next phase of advanced organisational and process management in tandem with sustainability goals.

Traditionally, oil and gas processes were designed and operated independently across a plant’s lifecycle. However, it has in recent years become apparent that managing processes holistically can offer dramatic resiliency and efficiency that benefit operations and decision making.

Generally, processes have for example been operating in silos due to technical hurdles that separate various engineering domains. Digitisation can remove these barriers, ensuring that processes work in an integrated and optimised manner.

Drilling down

To realise the above advantages, it is important that we take one step back. The oil and gas industry generally features old infrastructure, managing large data sets of data, both structured and unstructured, which is generated from well production, refining, commodity transport, scheduling, logistics, and so forth.

Technology allows organisations to collect, process and distribute this data. It can then be used for simulation of reservoir models and visualisation of results, input on drilling locations, operations and wells, and optimising refinery settings. But to reap the above benefits, oil and gas companies must link operational technology (OT) to IT control centres and to other facilities, which may be located across the globe. In these environments, the connected systems and IT control centres must be available and resilient to ensure the consistent and continuous flow of data.

And this brings us to the next challenge. Oil and gas facilities are often located in inhospitable and remote settings, with limited connectivity such as deserts or offshore platforms. Moreover, these offshore operations produce huge amount of data − an offshore platform, for instance, can produce more than a terabyte of data a day, and may not be linked by cabling to IT facilities on land. This means a terabyte of information would have to be relayed via a remote processing centre or satellite; this is a costly exercise and can result in delays that directly impact vital decision making.

Oil and gas on the edge

The solution is to place datacentres and infrastructure as a whole as close as possible to the edge of the network which will yield predictable, future-proofed performance. Edge computing needs to be always on and available, which then requires backup plans such as power backup (like UPS and generator equipment), especially in situations where power is generated onsite, as is the case for offshore platforms.

As mentioned, IT systems also need to be harmonised. An integrated IT architecture can enable information and control loops between system edge applications and centralised analytics and services. Also, field devices such as circuit breakers, meters, variable speed drives (VSD), and process instrumentation embedded with sensors, are able to gather data and link to central repositories of data where analytics engines can enable higher level control and more accurate and timely decision making.

Technology support for critical applications begins by ensuring that the required IT capability is available and resilient. Edge computing and reliable power can be critical to accomplishing these goals. Improved IT performance enables the optimisation of the data generated by oil and gas facility infrastructure, which can then be leveraged to improve production and asset performance.

Lastly, there is no doubt that streamlining oil and gas processes to allow for visible, reliable and accessible operations does have a number of obstacles to overcome. However, by using vendor-neutral solutions to consolidate the data that comes from equipment, half the battle might already be won.

Schneider Electric’s EcoStruxure Advanced Automation is a cloud-based IIoT environment that supports organisations’ digitisation transformation. It provides access to data across complex, multi-vendor systems in one environment, while enabling oil and gas organisations to extract value, build advanced analytics and speed up IIoT deployment across multiple sites.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Unlocking mining efficiency with advanced processing control
IT in Manufacturing
ABB’s Advanced Process Control system, powered by its Expert Optimizer platform, is emerging as a key enabler of smarter, more efficient mining operations.

Read more...
Hybrid DCS for an evolving industrial landscape
Schneider Electric South Africa PLCs, DCSs & Controllers
Today’s industrial automation continues to evolve at a blistering speed, which means traditional DCSs have to keep up to ensure continuous integration into modern, digital infrastructure.

Read more...
Open control technology reduces energy consumption and carbon footprint.
Beckhoff Automation IT in Manufacturing
The Swedish company Airwatergreen AB is breaking new ground in the dehumidification of air in industrial buildings and warehouses. PC-based control from Beckhoff regulates the innovative process.

Read more...
Harnessing AI and satellite imagery to estimate water levels in dams
IT in Manufacturing
Farmers and water managers often struggle to accurately estimate and monitor the available water in dams. To address the challenge, International Water Management Institute researchers have worked with Digital Earth Africa to create an innovation that uses satellite images and AI to get timely and accurate dam volume measurements.

Read more...
Why industry should enter the world of operator training simulators
Schneider Electric South Africa IT in Manufacturing
System-agnostic operator training simulator (OTS) software is a somewhat unsung hero of industry that trains plant operators in a virtual world that mirrors real-world operations. The benefits are multiple.

Read more...
Track busway for scalable data centre power delivery
IT in Manufacturing
The latest generation Legrand Data Centre Track Busway technology addresses the operational pressures facing today’s high-density, AI-intensive computing environments and is being well received by data centre facilities around the world.

Read more...
Energy audits pave the pathway to sustainability and savings
Schneider Electric South Africa Electrical Power & Protection
Energy audits serve as essential tools for businesses looking to reduce costs and meet environmental targets. By analysing energy consumption across systems such as lighting, HVAC, ICT and water infrastructure, audits identify inefficiencies and quantify carbon footprints, enabling data-driven decisions for operational and financial optimisation.

Read more...
Poor heat management in data centre design
IT in Manufacturing
Designing a world-class data centre goes beyond simply keeping servers on during load shedding; it is about ensuring they run efficiently, reliably, and within the precise environmental conditions they were built and designed for.

Read more...
Schneider Electric unveils new range of circuit breakers
Schneider Electric South Africa Electrical Power & Protection
Schneider Electric has launched its new MasterPacT MTZ Active range of circuit breakers in South Africa. This is a revolutionary new circuit breaker designed to set new benchmarks for safety, efficiency and sustainability while ensuring business continuity.

Read more...
It’s time to fight AI with AI in the battle for cyber resilience
IT in Manufacturing
Cybercrime is evolving rapidly, and the nature of cyber threats has shifted dramatically. Attacks are now increasingly powered by AI, accelerating their speed, scale and sophistication. Cybersecurity needs to become part of business-critical strategy, powered by AI to match attackers’ speed with smarter, faster and more adaptive defences.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved