IT in Manufacturing


Creating intelligence in oil and gas

April 2023 IT in Manufacturing


Hennie Colyn.

The oil and gas industry plays a major role in the global economy and has in recent years come under increasing pressure to meet sustainability targets, while still maintaining high levels of operations and lowering the end-to-end lifecycle costs of its assets.

It is a tall order, which has seen owners, operators and engineers looking at strategies that will realise the above. Fortunately, thanks to advances in connectivity and digital analytics, companies can move towards a posture that allows them to enter the next phase of advanced organisational and process management in tandem with sustainability goals.

Traditionally, oil and gas processes were designed and operated independently across a plant’s lifecycle. However, it has in recent years become apparent that managing processes holistically can offer dramatic resiliency and efficiency that benefit operations and decision making.

Generally, processes have for example been operating in silos due to technical hurdles that separate various engineering domains. Digitisation can remove these barriers, ensuring that processes work in an integrated and optimised manner.

Drilling down

To realise the above advantages, it is important that we take one step back. The oil and gas industry generally features old infrastructure, managing large data sets of data, both structured and unstructured, which is generated from well production, refining, commodity transport, scheduling, logistics, and so forth.

Technology allows organisations to collect, process and distribute this data. It can then be used for simulation of reservoir models and visualisation of results, input on drilling locations, operations and wells, and optimising refinery settings. But to reap the above benefits, oil and gas companies must link operational technology (OT) to IT control centres and to other facilities, which may be located across the globe. In these environments, the connected systems and IT control centres must be available and resilient to ensure the consistent and continuous flow of data.

And this brings us to the next challenge. Oil and gas facilities are often located in inhospitable and remote settings, with limited connectivity such as deserts or offshore platforms. Moreover, these offshore operations produce huge amount of data − an offshore platform, for instance, can produce more than a terabyte of data a day, and may not be linked by cabling to IT facilities on land. This means a terabyte of information would have to be relayed via a remote processing centre or satellite; this is a costly exercise and can result in delays that directly impact vital decision making.

Oil and gas on the edge

The solution is to place datacentres and infrastructure as a whole as close as possible to the edge of the network which will yield predictable, future-proofed performance. Edge computing needs to be always on and available, which then requires backup plans such as power backup (like UPS and generator equipment), especially in situations where power is generated onsite, as is the case for offshore platforms.

As mentioned, IT systems also need to be harmonised. An integrated IT architecture can enable information and control loops between system edge applications and centralised analytics and services. Also, field devices such as circuit breakers, meters, variable speed drives (VSD), and process instrumentation embedded with sensors, are able to gather data and link to central repositories of data where analytics engines can enable higher level control and more accurate and timely decision making.

Technology support for critical applications begins by ensuring that the required IT capability is available and resilient. Edge computing and reliable power can be critical to accomplishing these goals. Improved IT performance enables the optimisation of the data generated by oil and gas facility infrastructure, which can then be leveraged to improve production and asset performance.

Lastly, there is no doubt that streamlining oil and gas processes to allow for visible, reliable and accessible operations does have a number of obstacles to overcome. However, by using vendor-neutral solutions to consolidate the data that comes from equipment, half the battle might already be won.

Schneider Electric’s EcoStruxure Advanced Automation is a cloud-based IIoT environment that supports organisations’ digitisation transformation. It provides access to data across complex, multi-vendor systems in one environment, while enabling oil and gas organisations to extract value, build advanced analytics and speed up IIoT deployment across multiple sites.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Bringing brownfield plants back to life
Schneider Electric South Africa IT in Manufacturing
Today’s brownfield plants are typically characterised by outdated equipment and processes, and face challenges ranging from inefficient operations to safety hazards. However, all is not lost, as these plants stand to gain a lot from digitalisation and automation.

Read more...
Power supply with scalability optimised
Schneider Electric South Africa Electrical Power & Protection
Schneider Electric has introduced the Easy UPS 3-Phase Modular to the South African marketplace. This robust uninterruptible power supply (UPS) is designed to protect critical loads while offering third-party verified Live Swap functionality.

Read more...
How to manage resilient MRO supply chains
RS South Africa IT in Manufacturing
In today’s fast-changing and unpredictable world, maintaining a resilient supply chain for Maintenance, Repair and Operations (MRO) is crucial for businesses across various sectors. RS South Africa MD, Brian Andrew shares his top five tips on how to approach and manage MRO supply chains to ensure resilience against future shocks.

Read more...
Appointments
Schneider Electric South Africa News
  

Read more...
Digital twin technology for optimised asset management and maintenance
Schneider Electric South Africa IT in Manufacturing
In an era where technological advancements are rapidly transforming industries, digital twin technology is an important industry innovation that promises to redefine asset management and maintenance. It enables organisations, their internal teams, and external partners to stay one step ahead of potential downtime, and even catastrophic failure.

Read more...
Reshaping the future of air freight with Siemens software
Siemens South Africa IT in Manufacturing
Aerospace company, Natilus has adopted the Siemens Xcelerator portfolio of industry software. The company is focused on transforming the world’s supply chain with its next-generation blended-wing body aircraft, and through its use of Siemens software it has reduced the development time to build its first prototype aircraft by 50%.

Read more...
The power of connected vehicles in shaping the future of mobility
IT in Manufacturing
In today’s increasingly digital transformative world of mobility, connected vehicle architecture has emerged as a cornerstone of innovation, rapidly transforming how fleet owners interact with vehicles and the ecosystem.

Read more...
New-generation circuit breakers
Schneider Electric South Africa Electrical Power & Protection
Schneider Electric South Africa has launched its ComPacT NS new-generation circuit breakers, designed to maximise power availability and reliability.

Read more...
Power audits – an important step in the sustainability journey in Africa
Schneider Electric South Africa Electrical Power & Protection
Sustainability has become a global imperative, with countries and businesses worldwide striving to reduce their environmental impact, conserve resources, and promote long-term viability. In the context of Africa, the sustainability journey is particularly crucial.

Read more...
Accelerating digitalisation across process industries
ABB South Africa IT in Manufacturing
ABB has launched Do More With Digital, a global campaign highlighting the opportunities for the process industries to realise their full potential through digital transformation.

Read more...