IT in Manufacturing


Digitalisation for a connected future

January 2023 IT in Manufacturing


Charles Blackbeard.

Digitalisation helps build safe, smart and sustainable operations for the future. We build locally and support globally to increase knowledge. We also have the ‘tribal knowledge’ of operators who have been around processes and equipment for decades. Now we have a new generation coming in, so digitalising that knowledge is vital to pass on the baton. We have global resources and expertise we can access for remote support for our South African or African operations and services.

The ABB Energy Industries Division covers oil and gas, chemicals, pharmaceuticals, power and water customers with a digital portfolio for sub-Saharan Africa. The four main focus areas are: people, process, technology, and infrastructure.

A key theme globally is increasingly sophisticated automation and the move towards reduced operator intervention. In terms of processes, it is a cultural change within operating companies. It has also been a cultural change within ABB to come up with more agile workflows by means of digitalisation, moving away from paper-based operator rounds or maintenance activities, and digitalising that.

Another key theme is the culture of DevOps, a new concept predominantly in the IT space. From technology testing we are now moving into a more ‘fail-fast’ type of culture, deploying solutions at small scale and then scaling up for continuous improvement in processes and technology.

Technology is evolving from an automation layer to more of an enterprise-wide deployment encompassing IT, operational, and engineering data. This can be integrated in an automated fashion and contextualised by applying advanced applications on top of that data. It allows us to play into some of these gains around process and efficiency improvements in terms of how these facilities are operated and run.

We have advanced applications around AI in terms of our asset performance management and energy management solutions. We have technology that has been around for decades for advanced process control, where enterprise insight is now being brought to bear to close that loop in process control and really drive efficiencies.

The trend is towards more predictive and prescriptive strategies for our customers when deploying these advanced applications. In terms of infrastructure, industry in general has been slow to adopt cloud technology. This presents an opportunity for ABB in terms of cloud engineering and big data to provide better business insights to our end users.

Looking at the advent of edge technology, we are now gathering and integrating data from the operational level and combining it with IT and engineering data, allowing for vastly improved insights when deploying these advanced applications. However, that data must also be brought to the cloud in a safe, secure and automated manner.

A strong cybersecurity strategy is essential so that this data can be securely integrated and contextualised from the operational technology layer. This is our particular strength, especially when partnering with the likes of Microsoft and IBM on some of their cyber solutions to extract and secure the relevant data from the operational technology layer.

Furthermore, ABB has evolved its customer approach to diversify revenue and enable new business models. For instance, this allows customers to move more towards software as a service (SaaS) or platform as a service (PaaS) to reduce these large capital investments and take advantage of cloud infrastructure to evolve business models towards operational expenditure as opposed to large capital investments, which is what we are seeing today.

There is a big emphasis right now on security by both governments and companies looking to enforce stricter cyber practices. We are having many discussions, combined with education and awareness raising, about building the necessary infrastructure to enable that.

We are seeing that in every single country, to deploy the latest and greatest cyber technology, we are having to upgrade basic infrastructure. This, combined with the slow uptake of cloud solutions, means that transferring this to the operational technology level is a significant challenge.

The key is integrated digital solutions. In terms of total return on investment, companies can now really look to optimise processes and run operations more efficiently. With the further integration of various digital solutions, clients are enabled to move towards autonomous operations now and in the future. This will allow for unmanned operations in remote locations, for example. That obviously brings a lot of benefits in cost, people safety and carbon footprint reduction.

Eventually, down the road, although we are not yet seeing it on a significant scale, is the adoption of robotics for inspection and process operation support. In time, robotics, automation and data will drive this overall digital transformation.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Sustainable energy management
Siemens South Africa IT in Manufacturing
Utilising its innovative ONE approach technology, Siemens provides complete transparency on resource consumption and offers data-driven optimisation recommendations for sustainable energy management.

Read more...
Paving the way for a carbon-neutral future in South Africa
IT in Manufacturing
At ABB Electrification, we believe the infrastructure of the future must do more than support daily operations, it must anticipate them. We are committed to building intelligent systems that connect and optimise infrastructure across sectors.

Read more...
Africa’s hidden AI advantage
IT in Manufacturing
Through my work implementing AI systems across three continents, I’ve become convinced that Africa’s unique context demands urgent AI adoption. Successful implementation requires local expertise to understand resource constraints as design parameters to create the innovations that make technology truly work under real-world conditions.

Read more...
Siemens Xcelerator empowers space-tech pioneer, Skyroot Aerospace
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software has announced that Skyroot Aerospace, a leading private space launch service company in India, has adopted Polarion software from the Siemens Xcelerator portfolio to digitally transform its software development processes and enhance efficiency as it aims to accelerate access to space for its customers worldwide.

Read more...
Water is running out, is your ESG strategy ready?
IT in Manufacturing
Water is one of the most critical yet undervalued resources in modern business. Water stewardship asks businesses to understand their water footprint across the entire value chain and to engage with others who share the same water resources.

Read more...
Cybersecurity in 2025: Six trends to watch
IT in Manufacturing
Rockwell Automation’s?10th?State?of?Smart?Manufacturing report finds that cybersecurity risks are a major, ever-present obstacle, and are now the third-largest impediment to growth in the next 12?months.

Read more...
The state of the smart buildings market in 2025
IT in Manufacturing
Smart buildings are entering a transformative phase, driven by sustainability goals, technological innovation and evolving user expectations. According to ABI Research’s latest whitepaper, the sector is undergoing a strategic overhaul across key areas like retrofitting, energy efficiency, data-driven operations and smart campus development.

Read more...
Digital twin for Bavaria’s National Theatre
Siemens South Africa IT in Manufacturing
Siemens and the Bavarian State Opera are digitalising the acoustics in Bavaria’s National Theatre in Munich, Germany. The result is a digital twin that simulates sound effects, orchestral setups and venue configurations in a realistic 3D acoustic model so that musicians, the director and conductors can assess a concert hall’s acoustics even before the first rehearsal.

Read more...
How AI can help solve South Africa’s water crisis
IT in Manufacturing
Climate change, ageing infrastructure, pollution and unequal access are putting intense pressure on the country’s water systems. A powerful question arises: “Can artificial intelligence help us change course?”

Read more...
Backup has evolved, but has your strategy?
IT in Manufacturing
With cyber threats rising and compliance standards tightening, South African organisations are under growing pressure to revisit their data protection strategies. The era of treating backups as a box-ticking exercise is over.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved