The TwinCAT Analytics software from Beckhoff offers a complete workflow from acquisition of data through to its storage and analysis to dashboards for continuous machine monitoring. Traditional condition monitoring algorithms are now also available in TwinCAT Analytics using simple configuration with no programming requirements. This addition optimises both the standard workflow and spontaneous measurements, such as during machine commissioning or service.
Beckhoff presented the TwinCAT Condition Monitoring library as early as 2010. This library includes numerous algorithms that support moment coefficients, discrete classification and vibration assessment according to the ISO standard, in addition to functions such as magnitude spectrum, envelope spectrum, zoom FFT and multiple RMS calculations. All functions are available as standard PLC function blocks, which means that condition monitoring functions, for example, for permanent monitoring of bearings or gearboxes, integrate directly and easily into the machine controller.
In the past, commissioning staff and service engineers had to invest significant time and effort to calculate a frequency spectrum that would allow selective inspection of machine components, for example. This is precisely where TwinCAT Analytics can help – by reducing a programming task to a simple configuration task. All condition monitoring algorithms are available in the analytics toolbox and can be easily dragged to the editor and configured. After using the ‘Start Record’ function, the results will then be provided as the output of the algorithms and they can be displayed clearly and graphically in the charting tool based on the interaction between TwinCAT Analytics and TwinCAT Scope View.
Machine operators and service engineers consequently have an easy-to-use solution at their disposal with the TwinCAT Analytics Service Tool (TE3520) and can interpret the clearly presented results. Continuous monitoring with the aid of the condition monitoring algorithms can be configured just as conveniently in the TwinCAT Analytics Workbench (TE3500) and converted automatically into readable PLC code. This code can then be downloaded onto the local machine controller or remote device to perform the necessary calculations in parallel with the machine application. The TwinCAT HMI visualisation solution rounds out the analytics workflow by automatically creating analytics dashboards.
The reimagined building of today and tomorrow Schneider Electric South Africa
IT in Manufacturing
Retrofitting a building is a truly practical way of achieving energy efficiency, compliance and long-term competitiveness.
Read more...End-to-end security across IT and OT environments
IT in Manufacturing
Siemens is collaborating with Accenture to offer 24/7 managed IT/OT security operations centre services, providing end-to-end security across IT and OT environments.
Read more...PC-based control for flat wire motors for electric vehicles Beckhoff Automation
Fieldbus & Industrial Networking
Special machine manufacturer, ruhlamat Huarui Automation Technologies unveiled the second generation of its mass production line for flexible stators with bar winding. This enables extremely short production cycle and line changeover times, supported by PC- and EtherCAT-based control technology from Beckhoff.
Read more...Mitigating cybersecurity threats
IT in Manufacturing
Wesco is a world leader in electrical, communications and utility distribution and supply chain services and a member of the Rockwell Automation PartnerNetwork programme. To build their cybersecurity portfolio, Wesco turned to two Rockwell Automation offerings, a security posture survey and threat detection services.
Read more...Hans Beckhoff receives German Mechanical Engineering Award Beckhoff Automation
News
Hans Beckhoff has received the 2025 German Mechanical Engineering Award. This prestigious award honours entrepreneurs who have set standards in machine and system engineering, driven innovation, and taken on social responsibility.
Read more...Liquid cooling solutions for hyperscale data centre environments Schneider Electric South Africa
IT in Manufacturing
Schneider Electric has unveiled its world-leading portfolio of end-to-end liquid cooling solutions for hyperscale, colocation and high-density data centre environments, engineered to enable the AI factories of the future.
Read more...AI and the smart factory Schneider Electric South Africa
IT in Manufacturing
Imagine walking into a factory where machines can think ahead, predict problems before they happen, and automatically make adjustments to realise peak performance. This isn’t science fiction; it’s happening right now as AI transforms how we run industrial operations.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version