Data Acquisition & Telemetry


Banner's SureCross wireless system: a new wireless horizon - sensing unplugged

September 2008 Data Acquisition & Telemetry

SureCross is optimised for a wide range of challenging sensing and control applications with superior reliability, security and deterministic response capabilities.

To satisfy the performance demands for reliable sensing and actuation, Banner has re-invented wireless. The SureCross wireless network is the first wireless platform built from the ground up for industry – featuring proprietary RF design, including power management (with solar and battery options), designed to deliver robust remote monitoring and control capabilities. The flexibility of the SureCross network allows users to add a host of monitoring and control capabilities across widespread areas and to reach inaccessible areas, without new conduit, wiring runs and associated labour and downtime.

The Banner SureCross Wireless System is a radio device network with integrated I/O that can operate in extreme environments. The system uses frequency hopping spread spectrum (FHSS) transmission methods to minimise radio interference and operates in the 2,4 GHz frequency band where no individual radio licence is required. SureCross accommodates both digital and analogue I/O in a single unit and features bidirectional communication between Gateway and Nodes.

The DX70 is a preconfigured wireless I/O solution between two locations – offering plug-and-play installation, consisting of a pair of configured Gateway and Node modules with direct I/O mapping. Each module is equipped with four discrete (sourcing) inputs and outputs and two analog inputs and outputs including a link loss output, in case the radio signal is lost.

The DX80 consists of a Gateway controller and one or more Nodes – where the Gateway can act as a master device in a star topology, autonomously controlling input to output mapping or as a Modbus Slave in a host control system using RS485 Modbus RTU.

The DX91 is a wireless solution for hazardous locations with the same topology as the DX80 system.

Characteristics

The Banner SureCross Wireless Network features the following:

* An all-in-one packaged wireless solution with plug-and-play functionality.

* Purpose-built system for sensing designed and built by the sensor leader.

* Digital and analog I/O in a single unit.

* 900 MHz and 2,4 GHz models to meet global communications standards.

* Compact, self-contained modules in a rugged, IP67/NEMA 6 design.

* Bidirectional Rx/Tx communication.

* Direct connectivity to Modbus RTU RS485 and RS232 serial communications, and other industrial protocols.

* Integrated LCD display, LED status indicators and push-button/menu-driven configuration (no PC required to configure).

* Versatile mounting and wiring options with readily accessible wiring terminals.

* Embedded Site Survey feature ensures optimal device location and peak RF performance.

* Advanced power management for both communications and sensors.

* Flexible power options including FlexPower battery module, line power or solar power.

Applications

The SureCross Wireless Network operates in extreme environments while eliminating the need for costly wiring runs, making it ideal for a broad range of factory and process applications, including the following:

* Motor temperature monitoring and control in a high-friction environment.

* Rotating machinery data acquisition.

* Remote monitoring of towers or tank farms.

* Assembly line error proofing.

* Dairy bulk tank temperature and humidity monitoring.

* Barn ventilation and air flow monitoring.

* Detection of water tank levels in ethanol plants.

* Municipal water monitoring for multiple data points.

* Loading dock occupancy monitoring for traffic management.

* Train car location monitoring and marshalling in train yards.

* Physical plant energy monitoring and management.

* Storage room security and access monitoring;

* Retail traffic flow and consumer habits analysis.

* Parking ramp payment kiosk access and control.

* Refrigerated storage system temperature monitoring.

For more information contact Rodney Topham, RET Automation, +27 (0)11 453 2468, rodney.topham@retautomation.com, www.retautomation.com



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